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Primary content focuses on the latest exciting applications and products for Electrical/Electronic, Mechanical, Motion Control, Fluid Power, and Materials engineering, including articles on powerful software programs that serve as a primary engineering tool. Take a look at what Designfax offers and then subscribe.

August 05, 2025Volume 21 Issue 29


Image - Need Inserts? We make it E-Z.
Need Inserts? We make it E-Z.
E-Z LOK threaded inserts allow users to repair or reinforce threads without the need for special taps or installation tools. Our line of threaded inserts is used in metal, plastic, wood, composite and additive industries. Extensive inventories of standard products are available throughout the U.S., and we are also able to produce special threaded inserts to print or per application requirements. Our products are available through a variety of different channels depending on the volume needed.
FREE SAMPLES FOR STANDARD PRODUCTS.
Learn more
or contact Kyle Lindsly-Roach at 310.323.5613 x221.

In this issue of Designfax

  • Stronger, less expensive titanium alloy for 3DP
  • 66 years ago: X-15 hypersonic rocket plane 1st flight
  • Wow. New process slashes chip production costs by 99%
  • Porsche 911 Spirit 70: Racy retro limited edition
  • Tech Tip: Using a step motor as a generator
  • DfAM: Why we must replace passive optimization
  • Neat! Snap-together LED enclosure lighting
  • Secure parts in seconds without tools
  • Industrial 3-axis accelerometer w/ high offset stability
  • 16-mm motors with matching gearhead and encoders
  • All-new CD Power-Series Couplings: 10 sizes, 5 hubs
  • Videos+: Technologies and inspiration in action
    • Stack anything -- like it's nothing
  • Most Popular Last Issue
    • Part 1: Most Popular Items First Half 2025
    • Part 2: Most Popular Items First Half 2025
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Porsche 911 Spirit 70

News

Superheated gold overturns four decades of established theory

Researchers develop safer alternative non-stick coating for cooking and a whole lot more

Brake lights on the front of cars? Study says they could reduce accidents

Weird science: New tech detects record lightning strike that stretched more than 500 miles!



Image - Mitigate the effect of heat-build up in machine tools
Mitigate the effect of heat-build up in machine tools
Heat build-up impacts the accuracy of CNC machine tools. Thermal expansion of the ballscrew can cause significant errors. Using FORTiS encoders to create a full-closed servo loop can maintain higher accuracy by mitigating the effects of thermal growth. Read our application note to discover the FORTiS encoder's advantages against heat.
Learn more.

Feature articles

Image - Stronger, less expensive titanium alloy for 3DP
Stronger, less expensive titanium alloy for 3DP
Engineers in Australia have developed a way to formulate better alloys for 3D printing. Their efforts have produced a new type of 3D-printed titanium alloy that is about a third less expensive than the material commonly used now, and it boasts improved strength and performance.
Read the full article.

Image - 66 years ago: First flight of X-15 hypersonic rocket plane
66 years ago: First flight of X-15 hypersonic rocket plane
A joint project among NASA, the U.S. Air Force, and the U.S. Navy, the X-15 hypersonic rocket-powered aircraft greatly expanded our knowledge of flight at speeds exceeding Mach 6 and altitudes above 250,000 feet. Between 1959 and 1968, 12 pilots completed 199 missions. The results influenced the development of future programs such as the space shuttle. By John Uri, NASA Johnson Space Center
Read the full article.

Image - Wow. New nanomanufacturing process slashes chip production costs by 99%
Wow. New nanomanufacturing process slashes chip production costs by 99%
A Northeastern University professor has patented a new process and printer that can manufacture advanced electronics and chips more efficiently and much more inexpensively, even at the nanoscale. The technology could "democratize" microelectronics manufacturing.
Read the full article.

Image - Porsche 911 Spirit 70: Racy retro limited edition
Porsche 911 Spirit 70: Racy retro limited edition
Based on the 911 Carrera GTS Cabriolet, the limited-edition Porsche 911 Spirit 70 celebrates the 1970s and early 1980s while boasting today's latest tech and features. With 532 hp and a 0- to 60-mph time of 2.9 sec, it will make you feel mighty real.
Read the full article.

Image - Tech Tip: Using a step motor as a generator
Tech Tip: Using a step motor as a generator
Engineers at Applied Motion Products run through their lab testing procedures and results when a client requested guidance on connecting a step motor to a small gas engine for use in recharging a 12-V battery. An interesting technical walkthrough on the project and its results.
Read the full Applied Motion Products article.

Image - Design for Additive Manufacturing: Why purposeful geometry must replace passive optimization
Design for Additive Manufacturing: Why purposeful geometry must replace passive optimization
According to Laurence Coles and Manolis Papastavrou, the founders of Metamorphic AM, additive manufacturing (AM) is often celebrated for the freedom it offers designers. Yet for all its promise, AM has also become trapped in a cycle of superficial innovation.
Read the full commentary.

Image - Neat! Snap-together LED enclosure lighting
Neat! Snap-together LED enclosure lighting
Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.

Image - Secure parts in seconds without tools: <br>Quick-release solutions
Secure parts in seconds without tools:
Quick-release solutions

JW Winco has added a quick-release star knob to its product range, building on the current selection of various quick-release nuts. Together, they offer designers a wealth of options for quickly and securely fastening covers or the like without the need for tools. Removable quick-release star knobs and nuts speed up set-up tasks and shorten idle times. The quick-release star knob GN 6336.9 sits firmly in the locating thread after at most one full turn. This is made possible by an innovative design.
Learn more.

Image - Industrial 3-axis accelerometer has high offset stability
Industrial 3-axis accelerometer has high offset stability
The SCA3400-D01 XYZ accelerometer from Murata Manufacturing is aimed at industrial applications such as structural health monitoring, machine control, inertial measurement units, and construction tools and systems. It combines high offset stability over temperature and time, good linearity, low noise density, and excellent robustness. The more stable the offset is, the greater the accuracy of the sensor's measurements.
Learn more.

Image - 16-mm motors with matching gearhead and encoders
16-mm motors with matching gearhead and encoders
FAULHABER's new brushed motor 1627 GXR with copper-graphite commutation impresses with its high power and a wide range of equipment options that enables it to meet the requirements of modern drive solutions. It offers flexible voltage variants from 4.5 to 24 V and different bearing configurations. The motor can also be individually adjusted. Easily combine with metal planetary gearheads in the GPT family and new IEX3 magnetic encoder for a complete solution -- all from a single vendor you can trust.
Learn more.

Image - All-new CD Power-Series Couplings: 10 sizes, 5 hub styles
All-new CD Power-Series Couplings: 10 sizes, 5 hub styles
Zero-Max's all-new CD Power-Series of Servo-Rated Composite Disc Flexible Shaft Couplings boasts a higher power density, providing higher torque capacity in a smaller, more compact solution. Featuring the field-proven Composite Disc technology that has earned the trust of engineers for the most demanding motion control applications, these couplings are ideal for use in applications with aggressive motion profiles that include repetitive speed changes, acceleration/deceleration, start/stop, indexing, and reversing.
Learn more.

Most popular last issue

Image - Part 1: Most Popular Items First Half 2025
Part 1: Most Popular Items First Half 2025
AC Cobra GT Roadster, Renault EV concept, transparent aluminum, Hennessey Venom F5 Evolution (most powerful ICE road car), Advanced autonomous naval attack vessel, new Corvette concept, Top Products, Top Engineer's Toolbox, and Top Videos.
Read the issue.

Image - Part 2: Most Popular Items First Half 2025
Part 2: Most Popular Items First Half 2025
Hennessey SUPER VENOM Mustang, Corvette ZR1X, AirCar real flying car, Brembo brake breakthrough, U.S. Marines electric seagliders, Lamborghini Temerario, Top Products, Top Engineer's Toolbox, and Top Videos.
Read the issue.

Videos+: Technologies and inspiration in action
Stack anything -- like it's nothing
AmbiStack is the new AI-powered robotic solution from Ambi Robotics that was purpose-built to transform how goods are packed and shipped. This system provides unmatched density (up to 99%), rapid deployment, and flexible configuration for mixed-SKU environments, while handling barcode scanning along the way. Stack cases up to 50 lb on pallets, carts, AMRs, or the floor -- AmbiStack adapts to your operation. You can even sort and stack six, 12, or even more pallets with a single machine for either inbound or outbound operations.
View the video.

New products

Electrical/Electronics
View Products…
Mechanical
View Products…
Motion
View Products…


For advertising opportunities contact:

John Holmes
jholmes@nelsonpub.com

 

Dan Beck
danbeck58@gmail.com
(518) 852-9624

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