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Solenoid Withstands Aggressive Chemicals

A cost-cutting solenoid coil relies on a high-performance polyamide and thermoplastic encapsulation technology to stand up to the very demanding environment of an inert isolation valve used in laboratory, industrial equipment and instrumentation applications.

0501soleUsing DuPont Zytel HTN for coil form (lower right) and encapsulation, Wabash Magnetics over-molds solenoid assembly (lower left) in an efficient single-step process.

Engineers at South Bend Controls, South Bend, IN, designed the valve, specifying into it the encapsulated solenoid from Wabash Magnetic Control, Wabash, IN. Zytel HTN from DuPont Engineering Polymers, Wilmington, DE, protects the solenoid from aggressive fluids, including reagents, alcohol, sodium hypochlorite, formaldehyde and sodium hydroxide, for which the valve controls the flow.

Thermoplastic encapsulation technology allows Wabash to produce these solenoids at substantially lower cost than metal-encased solenoids previously used by South Bend Controls. Using a coil form also molded from Zytel HTN, engineers wind and terminate the solenoid's magnet wire and then place the coil in a metal frame. The assembly is then over-molded, producing a fully encapsulated part in a single step with no secondary finishing required and no VOC emissions.

The resin grade used by Wabash, Zytel HTN61G35HSL, is part of a complete pretested and preapproved electrical insulation system (EIS) that's recognized for compliance with UL 1446 Class B (130°C) requirements. The EIS is one of more than 400 such systems available to companies using DuPont engineering polymers and insulation materials in combination with off-the-shelf components and materials from other suppliers.

--KC

For more information: Circle 551 - DuPont Engineering Polymers or connect directly to their website via the Online Reader Service Program at http://www.OneRS.net/105df-551

Circle 556 - Wabash Magnetic Control or connect directly to http://www.OneRS.net/105df-556

Circle 557 - South Bend Controls or connect directly to http://www.OneRS.net/105df-557

 

 
   

 

 
   
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