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| November 27, 2012 | Volume 08 Issue 44 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
THK's Pick-and-Place Robot PPR is a robot that can pick up delicate or minute workpieces such as electronic components and quickly and accurately transfer and assemble them to the base. In addition to the basic movements of raising, lowering, and rotating, various sensors (such as a force sensor), solenoid valves, and controller are all in one unit. The PPR is a process-optimized robot that can improve the production speed of the parts assembly processes and reduce work damage.
Learn more.
FANUC America demonstrated the future of manufacturing at IMTS 2026 last week, showcasing how Physical AI-powered automation integrates advanced CNC, machining, and robotics to boost productivity and speed deployment. One highlight was the debut of the ROBODRILL DC Series machining centers -- including the high-speed D54CS and D74CS models -- alongside interactive demonstrations featuring collaborative robots, robotic welding, material joining, painting, and assembly technology.
See all the FANUC new tech featured at IMTS.
PI (Physik Instrumente) is expanding its Bi-Phase Inertia Drive (BIX) technology with new motor architectures for compact, high-precision nanopositioning applications. Based on the piezo stick-slip principle, BIX stages replace conventional single actuators with two synchronized multilayer piezo actuators. This compact design delivers precise, repeatable motion while maintaining piezo inertia self-locking.
Learn more about this technology.
Redesigned from controller to tool flange, the new Gen 7 robot platform is out-of-the-box AI-ready, giving companies the modern software tools and next-level connectivity they need to confidently take AI from the lab into industrial operations. Gen 7 represents a unified system upgrade designed to make even the most demanding tasks and setups easier. See all the new features -- they are significant.
Read the full article.
Zero-Max's new CD Power-Series Flexible Shaft Couplings feature ISO Flange Adaptors matching ISO 9409-1 patterns on gear reducers and robotics. Eliminating custom transitions, this direct connection enhances torsional stiffness and positioning accuracy while saving space, weight, and inertia. Offering continuous torque up to 65,000 in.-lb and versatile hub options, these compact couplings deliver high power density.
Learn more.
maxon has completely overhauled its 2026/2027 catalog, streamlining its portfolio to reduce complexity and improve navigation. The new structure features dedicated sections for business units -- Medical, Aerospace, Industrial Automation, Mobility -- and specialized fields like Robotics and Space. Key product highlights include new ECX PRIME and ECX FLAT motors, GSW planetary gearheads, and ESCON2/EPOS4 controllers.
Learn more and check it out.
Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
Learn more.
The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
Learn more.
Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
Learn more.
SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
Learn more.
PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
Learn more.
NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.
Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.
The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
Learn more.
FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.
By Bob Granath, NASA's John F. Kennedy Space Center
With satellites playing increasingly important roles in everyday life, NASA is developing the technology to build Earth-orbiting, roving "service stations" capable of extending the life of these spacecraft. Engineers at the Kennedy Space Center in Florida are assisting the space agency's Goddard Space Flight Center in Greenbelt, MD, in developing the concept for bringing a high-technology gas pump, robotic mechanic, and tow truck to satellites in space.

This artist's concept shows a servicing spacecraft, left, approaching a satellite needing assistance. NASA is developing technology needed to bring a high-technology "gas pump, robotic mechanic, and tow truck" to satellites in orbit. [Image credit: NASA/Goddard Space Flight Center]
There are 149 government-owned spacecraft and 275 commercial satellites currently in geosynchronous Earth orbit, or GEO, around the Earth. Placed 22,300 miles above the Earth, these satellites play key roles in communications, science, defense, and weather monitoring. GEO permits these spacecraft essentially to stay over the same point, allowing for constant coverage of a designated position. This is crucial for satellites relaying meteorology and television signals covering specific portions of the globe.
According to Tom Aranyos, technical integration manager in NASA's Fluids and Propulsion Division at Kennedy, engineers at the Florida spaceport are supporting the hypergolic propellant refueling portion of the Goddard-led study examining how free-flying servicing spacecraft could expand options in orbit for government and commercial satellite owners.
"America depends on satellites in geosynchronous orbit," said Aranyos. "These expensive spacecraft eventually develop systems failures or run out of propellant. Servicing and refueling these satellites can keep them operating longer and in the correct orbit, giving the nation and their owners more value for their investment."
Preliminary work with a technology demonstrator is underway on the International Space Station. The crew of space shuttle Atlantis' STS-135 flight delivered the Robotic Refueling Mission, or RRM, hardware to the station in July 2011.
During a spacewalk, astronauts Mike Fossum and Ron Garan transferred the RRM onto a temporary platform on the Special Purpose Dexterous Manipulator, also known as Dextre, a two-armed robot developed by the Canadian Space Agency that serves as part of the station's Mobile Servicing System. RRM now resides on the Express Logistics Carrier 4 platform outside the station.
Designed by the same team that developed the instruments and astronaut tools for the Hubble Space Telescope servicing missions, the four RRM tools cut and manipulate wires, unscrew caps, open and close valves, and transfer fluid, demonstrating that a remote-controlled robot can service and refuel a satellite in orbit. In March 2012, the 12-ft Dextre performed the most intricate operation ever attempted by a space robot: cutting two twisted "lock wires," each 20 thousandths of an inch (0.5 mm) in diameter using the RRM Wire Cutter Tool. The RRM refueling demonstration is scheduled to take place on the space station by the end of 2012. Meanwhile, back on the ground, preparations are ramping up for a second set of activities and task boards to continue RRM operations through 2014.

With his feet secured on a restraint on the space station remote manipulator system's robotic arm, NASA astronaut Mike Fossum holds the Robotics Refueling Mission payload. The four tools on the test device cut and manipulated wires, unscrewed caps, opened and closed valves, and transferred fluid, demonstrating that a remote-controlled robot can service and refuel a satellite. [Photo credit: NASA]
Goddard's study and associated development campaign to advance Technology Readiness Levels, or TRLs, of satellite-servicing technologies are the next steps in building capabilities for a fully robotic maintenance vehicle that could service satellites, including those that were not originally intended to be serviced.
Goddard envisions a future in which servicer spacecraft equipped with a state-of-the-art navigation system, enhanced robotic arms and tools, and a supply of propellant would be able to autonomously rendezvous and dock with a satellite needing aid. Depending on the type of assistance needed, the servicing spacecraft could perform one of five "R" capabilities: refueling, repositioning, remote survey, component replacement, or repairing an ailing satellite. The Goddard development campaign is designed to ensure that the capabilities and technologies are matured, vetted, and ready for potential future servicing missions.
"Kennedy, as part of the Goddard team, is studying and performing preliminary tests for the design, development, and qualification testing of the critical subsystem for an in-orbit hypergolic propellant transfer system," said Aranyos, who is leading Kennedy's technical team for the project. "That will include a pumping system with high metering accuracy and hose management system to transfer propellant to multiple client locations on existing orbiting satellites."
Since May 2011, Aranyos' technical team has been developing a highly reliable, leak-free hypergolic propellant transfer module capable of high-accuracy metering at high-pressure, low-flow rates. Hypergolic propellants such as nitrogen tetroxide, hydrazine, and monomethyl hydrazine are the propellants most frequently used in satellites.
A key milestone in the Kennedy effort was completed in August with testing of the low-TRL "proof of concept" pump led by Brian Nufer who leads the propulsion subsystem team. NASA engineers worked with technicians from Sierra Lobo of Fremont, OH, under an institutional support contract to conduct the first simulation of proof-of-concept hardware to see how to pump highly corrosive, toxic, low-viscosity (low-thickness), and high-density nitrogen tetroxide propellant at required transfer pressures.
"The operation was highly successful in that it showed that the experimental system worked as designed," Aranyos said. "It provided the engineering team with an enormous amount of performance data to better understand how the pump operates and provide lessons learned to be incorporated to the flight pump fabrication and operating procedures."
In the near future, Kennedy's engineering team will design and perform functional risk-reduction tests on a propellant transfer module similar to a flight-like unit.
"It will be a full-scale engineering development unit," Aranyos said. "The propellant hose-management system, which completed initial proof-of-concept testing in May 2012 led by Erik Tormoen of NASA's Launch Vehicle Electrical Systems Branch, is planning engineering development unit testing for the second quarter of fiscal year 2013."
Aranyos is pleased with the progress so far.
"This is a great partnership with Goddard," he said. "Through most of Kennedy's history, we have received, processed, and launched vehicles developed at other centers. Over our 50-year history, we've developed an extensive knowledge base and diverse capabilities. Projects such as this give us an opportunity to put that expertise to work."
Published November 2012