November 12, 2013 Volume 09 Issue 42

Electrical/Electronic News & Products

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High-current connector for high-end battery systems

Amphenol Industrial Products Group has enhanced its SurLok Plus high-current connector and cabling system. The quick connect and locking system includes a high-voltage interlock loop (HVIL) safety feature, as well as electromagnetic interference shielding (EMI) for noise immunity. These features are a requirement of high-end battery systems to ensure safety and proper operation. Ideal for use in electric vehicles, materials handling, hybrid electric vehicles, and in energy storage for commercial and residential battery storage systems, SurLok Plus is a reliable alternative to common compression lugs.
Click here to learn more.


Selection tips for rodless electromechanical and electric rod actuators

When you specify a linear actuator, some basic decisions come first. Do you go with electric or fluid-powered? Do you need the push/pull of an electric rod actuator or the load-carrying action of a rodless electromechanical actuator? Aaron Dietrich from Tolomatic may have your answer. Dietrich has compiled some very good tips for selecting these actuator types.
Learn about selecting linear actuators.


LED controller for automotive lighting designs

Texas Instruments (TI) has introduced the first 3-channel high-side linear automotive light-emitting diode (LED) controller without internal MOSFETs, which gives designers greater flexibility for their lighting designs. The TPS92830-Q1's novel architecture enables higher power and better thermal dissipation than conventional LED controllers, and is particularly beneficial for automotive LED lighting applications that require high performance and reliability. The LED controller's flexible on-board features give designers the freedom to select the best MOSFET for their system requirements. With this new approach, designers can optimize their lighting power designs more quickly and efficiently for automotive system requirements and desired dimming features.
Click here to learn more.


Filter fan kits with louvered sliding and hinged guards

Orion Fans has expanded the industry's lowest cost louvered filter fan kit to include sliding (LFGS Series, push/pull) and hinged (LFGH Series, flip-up) guard versions. Made up of a louvered sliding or hinged fan guard, filter, fan, metal guard, and hardware, the heavy-duty louvered filter fan kits simplify installation and reduce maintenance time and costs. They are easy to open, with no tools required to access the filter. Compared to regular grills or guards, the louvered filtered guards provide ingress protection as well as protecting fingers from fan blades. Standard filtering to 8 microns and specialty filters are available. Louvered guards feature UV protection. Filter fan kits are available with 120-, 172-, 180-, 200-, 225-, and 280-mm fans.
Click here to learn more.


Cartridge fuse for cooking appliances, photovoltaic systems

SCHURTER offers a robust, compact, and cost-effective cartridge fuse (part SHT) with increased breaking capacity and voltage ratings. The high breaking capacity up to 3,500 A at a nominal voltage of 250 VAC meets standards for commercial electric cooking appliances according to UL 197, while the 1,500 A at 500 VAC is suited for a broad range of industrial one- and three-phase systems such as photovoltaic systems and frequency converters for industrial automation. The fuse is also rated for DC applications up to 400 V.
Learn more about the SHT fuse.
Learn more about the SHT Pigtail fuse.


Alternatives to screws for compact electronics

Aluminum and stainless steel microPEM TackSert pins from Penn-Engineering provide cost-effective alternatives to micro screws for attaching top panels to base panels or chassis in compact electronic assemblies. They will attach top panels of any material to a base or chassis manufactured from common cast metals (such as magnesium and aluminum) or plastics (such as ABS and printed circuit boards). The pins ultimately eliminate many of the costs and issues associated with screws and integrate unique design features, promoting reliable and effective performance.
Click here to learn more.


Two-way piloting solenoid valve

The Lee Company’s new 2-way Piloting Solenoid Valve draws on the design elements of the company's ultra-compact and field-proven 3-way valve and provides a simplified flow path for applications requiring only two ports. MultiSeal technology radically simplifies port layout, offers significant space savings, reduces machining costs, and provides superior reliability over traditional sealing methods. Available biased either normally open or closed, and with lead wires or integral electrical connector, the single-coil 2-way Piloting Solenoid Valve weighs only 0.14 lb and consumes just 7.8 W at 28 VDC.
Click here to learn more.


Solving water leak inspection challenges on vehicle assembly lines

About 3% of new vehicles leave the factory with leaks large enough to cause mold growth and damage to expensive electronic components. ON Semiconductor and RFMicron have developed the Moisture Intrusion Detection System that automatically inspects vehicles for leaks at the end of the assembly process using battery-free wireless sensors at specific vehicle points to verify if those spots are wet or dry.
Read the full article.


Easy wire connection to PCB without wire soldering

In the fast-growing LED/lighting market, lead wire is a major component used in connecting a board to a lighting module. The conventional method of manually soldering the wire to a board presents limitations that result in a complicated assembly process and an unstable connection. Yokowo’s new one-action Lead Socket Connector, however, eliminates wire soldering and allows users to easily plug the lead wire into the socket. A two-contact lock structure ensures a reliable connection. Applications for the Lead Socket Connector include LED lighting, LCD television backlights, tablets, PCs, and any device where a lead wire must be soldered onto a PCB.
Click here to learn more.


Thermoelectric alternative for beverage cooling

Laird's standard and custom thermoelectric cooling systems offer superior heat pumping capability with lower power consumption, noise, weight, and footprint compared to compressor-based systems. The 12-V or 24-V DC thermoelectric modules (TEMs) and thermoelectric assemblies (TEAs) offer reliability, design flexibility via vertical integration capabilities, and an overall lower cost of ownership. Thermoelectric coolers also operate at lower noise levels and provide a more environmentally friendly solution. This technology does not use ozone-depleting refrigerants, which must be phased out of new and existing equipment in the European Union by 2022.
Click here to learn more.


Compact LED driver with 5x power density

Seoul Semiconductor has developed an ultra-compact LED driver series with a power density five times higher than conventional LED drivers. Based on Seoul Semiconductor’s patented Acrich technology, the MicroDriver Series delivers more than 24 W of output power with a power density of 20 W/cubic in., compared to existing drivers at 3 to 5 W/cubic in. This MicroDriver is 80% smaller than conventional LED drivers, giving lighting designers the ability to develop ultra-thin and novel luminaires with flicker-free operation -- shrinking the size of light fixtures by as much as 20%. Ideal for wall sconces, vanity lights, downlights, and flush-mounted lighting fixture applications.
Click here to learn more.


Cool Tools: You'll FLIP over this inspection system

Who doesn't like a little flexibility these days? The L.S. Starrett Company has just introduced the HVR100-FLIP, an innovative large field-of-vision (FOV) Benchtop Vision Measurement System that can be used in either a vertical or horizontal orientation and features a high-resolution digital video camera and minimal optical distortion for accurate FOV measurements of up to 90 mm (3.65 in.). The changeable orientation lends itself to an extremely wide array of applications, from flat parts such as gaskets and seals to turned and threaded parts. Includes a 24-in. LCD touch-screen monitor, LED ring light, and motorized drive. Auto Part Recognition can be set to recognize and inspect a part in a few seconds.
Click here to learn more.


World's first solid-state 3D LiDAR IC receives two CES 2018 Innovation Awards

LiDAR laser surveying tech is now available to the masses. LeddarTech is the developer and owner of Leddar, a patented solid-state LiDAR sensing technology that constitutes a novel approach to light detection and ranging. Their product recently one two CES 2018 Innovation Awards in the categories of "Embedded Technologies" and "Vehicle Intelligence and Self-Driving." Up to now, this high-resolution 3D-mapping technology has been very expensive to incorporate into planes, autonomous cars, and drones. This advancement should help push forward large-scale production of automotive-grade LiDAR at an affordable price for mass-market vehicles.
Learn more about this exciting technology.


MEMS inertial accelerometers for drones and more

The Silicon Designs Model 1525 Series tactical-grade MEMS inertial accelerometer family is ideal for zero-to-medium frequency instrumentation applications that require high repeatability, low noise, and maximum stability, including tactical guidance systems, navigation and control systems (GN&C), AHRS, unmanned aerial vehicles (UAVs), unmanned ground vehicles (UGVs), remotely operated vehicles (ROVs), robotic controllers, flight control systems, and marine- and land-based navigation systems. They may also be used to support critical industrial test requirements, such as those common to agricultural, oil and gas drilling, photographic and meteorological drones, as well as seismic and inertial measurements.
Click here to learn more.


First 7-axis motion and pressure sensor

TDK has announced the availability of the InvenSense ICM-20789 MEMS 7-axis integrated inertial device, combining a 3-axis gyroscope, 3-axis accelerometer, and an ultra low-noise MEMS capacitive barometric pressure sensor. The ICM-20789 features a single small footprint, with the industry’s lowest pressure noise of 0.4Pa RMS and excellent temperature stability with a temp coefficient of +/-0.5 Pa/°C. Applications include: drones and flying toys; smart watches, wearables, activity monitoring; motion-based gaming controllers; virtual reality headsets and controllers; and indoor and outdoor navigation.
Click here to learn more.


Your cell phone underwater for months? New extra-tough barrier films being developed for electronics

New barrier films, presented at the AVS Meeting in Long Beach, Calif., could better protect electronics in harsh environments.

Barrier films, used in everything from food and drug packaging to consumer electronics and solar cells, help prevent your food from spoiling, help to preserve medication, and protect your electronics from damage due to exposure to air or a splash of water. Now a group of researchers in Georgia have developed a new way to produce better films using atomic layer deposition.

These are not the flimsy films of plastic that may seal a package of cookies. High-end barrier films that safeguard your phone's high-tech organic light-emitting diode (OLED) display from every whiff of oxygen or molecule of water vapor require higher performance transparent materials such as metal oxides.

Existing methods for manufacturing these high-performance barriers aren't perfect. Due to the way they're made, they often have small defects, resulting in tiny holes that let in water or oxygen. That's why Samuel Graham and his colleagues at the Georgia Institute of Technology have been exploring how to use atomic layer deposition to produce better barrier films. At the AVS 60th International Symposium and Exhibition, held in Long Beach, Calif. Oct. 27 - Nov. 1, Graham discussed some of the latest developments in this effort.

Graham and his colleagues have created new barrier films that can protect electronics in very harsh environments, like when submerged in salt water for months.

"By creating such barrier films, we are able to extend the lifetime and reliability of electronic devices," Graham said. The new coatings can be used for electronics such as implantable biomedical devices, light-emitting diodes (LED) used in solid-state lighting and displays, solar cells, and organic electrochromic windows, which go from opaque to clear when a voltage is applied. Barrier films will play a large role in the development of many future electronic devices made with organic materials, Graham added.

How atomic layer deposition works
High-performance barrier films are usually made with techniques such as sputter deposition or plasma-enhanced chemical vapor deposition. In these methods, material is either "sprayed" onto a substrate or grown from a plasma, creating a thin layer that becomes the film. Although efficient and common in industry, these techniques often result in defects, requiring multiple coatings to create good barrier films.

With atomic layer deposition, the researchers have precise control down to the molecular level, allowing them to make thin, even films that have minimal defects. In this process, the researchers surround a substrate with a gas containing a particular metal atom like aluminum. The molecules of the gas attach themselves onto the substrate, forming a single layer of atoms. Next, excess gas is removed from the chamber and another gas is introduced that then oxidizes the metal, creating a metal oxide that's impervious to air or water. The process is repeated to reach the desired thickness, which is only about 10 nanometers. In contrast, films made with more conventional techniques are tens to hundreds of times thicker.

Companies are already developing and selling atomic layer deposition technology, Graham says. But for wide-scale commercial use, more work needs to be done to improve the technology, how fast the materials are deposited, and the chemical stability and mechanical reliability of the films.

Source: American Institute of Physics (AIP) for AVS

Published November 2013

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