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What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
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Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
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Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
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Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
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LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
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World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
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Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
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Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
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Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


Standard parts with signal feedback included

JW Winco standard parts are becoming even more functional -- multifunctional, to be precise. From smart stop bolts that report whether workpieces are precisely positioned in the machining process to cabinet handles with signal lights and fluid level indicators with electronic REED contact signals, intelligent standard parts from JW Winco ensure greater safety, higher efficiency, and increased stability. Many more very useful options available for a wide range of applications.
Learn more.


Create smarter control systems with relays

Control relays play a pivotal role in the world of automation and control systems. These versatile devices are designed to help you manage electrical circuits, making them indispensable for a wide range of applications. Learn the distinctive benefits of relays, including reliability and durability, versatility, ease of use, and costs. Check out the relays AA Electric has in stock too.
Learn more.


COMSOL Multiphysics Version 6.2 is here

COMSOL Multiphysics Version 6.2 introduces faster solvers for turbulent fluid flow, electric motors, and room acoustics. It also brings data-driven surrogate model functionality for creating multiphysics-based digital twins and building fast and accurate standalone simulation apps. Get the full details of what's new in the latest version.
Learn more.


17 ways SOLIDWORKS 2024 helps you work faster

SOLIDWORKS 2024 helps designers and engineers work faster than ever. Learn all about improvements to core 3D CAD modeling features, new 3D modeling techniques, and graphical and software performance boosts that will help you get your parts made and your products developed in record time.
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6 tips to streamline workflow in Mastercam 2024

Mastercam 2024 CAD/CAM software has been intentionally upgraded to make programming fast and easy. It prioritizes streamlining workflow so that the entire machining process -- from design to QC -- is as efficient as possible. Learn how to maximize the benefits of Mastercam 2024, including special toolpaths, easier hole-making operations, wireframe shortcuts, and more.
Read this informative Mastercam blog.


Better than diamond: NRL researchers discover novel material for cooling electronic devices

A team of theoretical physicists at the U.S. Naval Research Laboratory (NRL) and Boston College has identified cubic boron arsenide as a material with an extraordinarily high thermal conductivity and the potential to transfer heat more effectively from electronic devices than diamond, the best-known thermal conductor to date.

As microelectronic devices become smaller, faster, and more powerful, thermal management is becoming a critical challenge. This work provides new insight into the nature of thermal transport at a quantitative level and predicts a new material, with ultra-high thermal conductivity, of potential interest for passive cooling applications.

Schematic of thermal management in electronics: Local temperature increases occur as a result of current flow in active regions of devices and can lead to degradation of device performance. Materials with high thermal conductivities are used in heat spreading and sinking to conduct heat from the hot regions. [Photo: U.S. Naval Research Laboratory]

 

 

 

 

Calculating the thermal conductivity of cubic III-V boron compounds using a predictive first principles approach, the team has found boron arsenide (BAs) to have a remarkable room temperature thermal conductivity, greater than 2,000 Watts per meter per degree Kelvin (>2000 Wm-1K-1). This is comparable to those in diamond and graphite, which are the highest bulk values known.

Unlike metals, where the electrons carry the heat, diamond and boron arsenide are electrical insulators. For the latter type of materials, heat is carried by vibrational waves (phonons) of the constituent atoms, and intrinsic resistance to heat flow results from these waves scattering from one another. Diamond is of interest for cooling applications, but it is scarce and its synthetic fabrication suffers from slow growth rates, high costs, and low quality. However, little progress has been made to date in identifying new high thermally conductive materials.

Historically, fully microscopic, parameter-free computational materials techniques have been more advanced for electronic properties than for thermal transport.

"In the last few years with contributions from the NRL team, 'ab initio' quantitative techniques have been developed for thermal transport," said Dr. Thomas L. Reinecke, physicist, Electronics Science and Technology Division. "These techniques open the way to a fuller understanding of the key physical features in thermal transport and to the ability to predict accurately the thermal conductivity of new materials."

These surprising findings for boron arsenide result from an unusual interplay of certain of its vibrational properties that lie outside of the guidelines commonly used to estimate the thermal conductivity of electrical insulators. These features cause scatterings between vibrational waves to be far less likely than is typical in a certain range of frequencies, which in turn allows large amounts of heat to be conducted in this frequency range.

"If these exciting results are verified by experiment, it will open new opportunities for passive cooling applications with boron arsenide, and it would demonstrate the important role that such theoretical work can play in providing guidance to identify new high thermal conductivity materials," Reinecke says.

Thermal conductivity calculations from this group are in good agreement with available experimental results for a wide range of materials. The team consisted of Drs. Lucas Lindsay and Tom Reinecke at NRL and Dr. David Broido at Boston College.

This research, supported in part by the Office of Naval Research (ONR) and the Defense Advanced Research Projects Agency (DARPA), gives important new insight into the physics of thermal transport in materials, and it illustrates the power of modern computational techniques in making quantitative predictions for materials whose properties have yet to be measured.

Source: ONR

Published August 2013

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