April 22, 2014 Volume 10 Issue 16

Motion Control News & Products

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DURApulse GS30 AC Drives from AutomationDirect

Automation-Direct has added new high-performance DURApulse GS30 drives that support several control modes including sensorless vector control, closed-loop flux vector control, and torque control in a compact package. The GS30 series expands the DURApulse family by adding internal tension control loop expanded parameter sets for greater versatility, as well as optional EtherCAT and single- or dual-port EtherNet/IP communication cards. GS30 drives support up to four independent induction motor parameter sets or control of a single AC permanent magnet motor. Sizes up to 3 hp for a 230-VAC single-phase input, 50 hp for a 230-VAC three-phase input, and 100 hp for a 460-VAC three-phase input. This series offers PID control, built-in PLC functionality, and STO capability typically found with more expensive high-performance AC drives.
Learn more.


Power steering systems for warehouse and autonomous vehicles

Allied Motion has introduced the electric power steering (EPS) series for steer-by-wire warehouse vehicles, autonomous AGVs, and similar material transport vehicles. This compact system includes a fully integrated motor, gearbox, controller, and optional output pinion. It is available in three frame sizes and 16 models to cover virtually any electric steering requirement in applications from small pallet lifters to AGVs/AGCs to multi-ton reach trucks. An optional, patent-pending feature, Turning Wheel Absolute Position Control, allows the controller to know the turning wheel position without external sensors.
Learn more.


New brushless motors maximize power density

Allied Motion Technologies has introduced the KinetiMax 95 High Power Drive (HPD), an outer-rotor brushless motor. This frameless motor is designed to maximize power density for its volume with a nominal output torque of 2 Nm at 2,300 RPM, resulting in 480 W of continuous output power. At only 37 mm axial length, this compact stator-rotor set is an ideal solution for applications such as material handling systems, AGVs, mobile robots, handheld power tools, and more.
Learn more.


Compact rod motors: Effective linear thrust generation

RDM-A Series rod motors from Akribis Systems are great for space-constrained applications requiring high motor forces and smooth linear motion. These compact motors feature a tubular design to distribute magnetic flux evenly along the circumference of the stator. They achieve continuous forces from 2.1 to 137.8 N and peak forces from 6.2 to 413.4 N. An air gap between the coil and magnet track enables non-contact axial linear movement and steady force production over the length of the stroke, and ironless construction ensures cog-free motion.
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NORD's heavy-duty drive systems tackle tough industrial applications

Industrial gear units from NORD DRIVE-SYSTEMS are used for a variety of heavy-duty applications, providing high output torques and long service life with minimal maintenance. Combining high-efficiency motors and dynamic VFDs, users get high performance and smooth operation. Learn which drive systems are used for which real-world applications in industries including grain, cranes and hoists, wastewater, food and beverage, and bulk material handling. Good info here.
Read the full article.


XYZ nanopositioning stage for scanning and positioning in photonics and microscopy

PI's P-616 XYZ Piezo Nanoposition-ing Stage, based on a parallel-kinematic design, features a single, lightweight moving platform for all three axes. It offers high precision (sub-nanometer resolution) and dynamics in a compact package. Known as the NanoCube®, it is the smallest and lightest system with capacitive feedback, providing a 100-µm linear travel range in three degrees of freedom.
Learn more.


Robot with longer reach handles heavier payloads

The new RV-35/50/80FR robot series from Mitsubishi Electric Automation is ideal for handling large workpieces and heavy objects. This series has a max reach of almost 83 in. (2,100 mm) and a max payload over 175 lb (80 kg), so it's a great solution for palletizing and machine tending. These robots have a wide range of safety functions, including position and speed monitoring, and simplified installation and programming when paired with Mitsubishi Electric's MELFA Smart Plus card.
Learn more.


Linear servo press solutions from Tolomatic

Improve your pressing systems with electric linear actuators from Tolomatic. While hydraulic presses are a traditional choice in many manufacturing applications, a new generation of high-force Linear Servo Press technologies is now replacing high-maintenance hydraulics. They offer significant advantages in precision, programmability, energy efficiency, reliability, and flexibility.
Learn more.


Tech Tip: What is a stepper motor linear actuator?

What is a stepper motor linear actuator (SMLA), what types are available, and what can they do for your linear motion designs? Find out in this informative Thomson video. Learn how precision lead screws can be combined with a stepper motor in a number of ways, and discover which type can benefit your linear motion applications.
View the video.


Brakes for high-speed SCARA robots and more

Precise positioning of semi-conductor wafers during SCARA assembly operations requires instantaneous braking and holding power while minimizing heat in the system. The latest compact and slender Miki Pulley BXR-LE brake models provide the needed, perfectly controlled braking in a confined area of the system using minimal power. The braking response and holding power of this power-off engaged brake makes it ideal for this and other high-speed applications. The BXR-LE brake uses 24 VDC for a split second to overcome compression spring inertia to open the brake, then consumes only 7 VDC by utilizing the BEM power control module.
Learn more.


Automated piece-picking solution

The MI.RA/ OnePicker is a new and fully automated intelligent piece-picking solution from Comau. The easy-to-use, AI-backed, and collaborative solution reduces upstream process times, saving time, energy, and resources for warehouse, e-commerce, and other applications while increasing overall productivity and cost efficiency. Designed to autonomously pick miscellaneous objects from the same bin, it's a smart way to eliminate unsustainable sorting activities. Comes with Comau's Racer5 six-axis cobot.
Learn more.


Unlock cost savings: Revolutionary GAM GPL Gearbox

The GPL planetary gearbox, when paired with your preferred servo motor, delivers a solution that can match the fit and performance of direct drive motors while offering significant cost savings. With <6 arcsec backlash, GAM says this gearbox outperforms all other zero-backlash gearboxes on the market, making it the ideal choice for your applications. Discover how one company realized significant savings by replacing multiple direct drive motors with the GPL gearbox in a modular housing.
Read the GAM application story.


Bosch Rexroth new linear motor modules

Fast, compact, and precise. These properties characterize the new linear motor modules (LMM) with integrated screw-free direct drive from Bosch Rexroth. The axes are available in sizes 140, 180, and 220 mm and feature a zero-backlash direct drive. They complement the existing linear motion technology portfolio as a ready-to-install solution offering excellent value for money. The linear motor modules are available in all sizes with iron-core linear motors. Standard strokes are up to 1,540 mm and forces up to 2,400 N.
Learn all the specs and options.


OnRobot doubles payload capacity of its grippers

OnRobot's new 2FG14 and 3FG25 electrical grippers for heavy-duty, collaborative applications are now launching along with the new machine tending solution AutoPilot powered by D:PLOY, developed in collaboration with Ellison Technologies. The new three-fingered 3FG25 gripper provides users with 25 kg (55.1 lb) of payload power in a compact, all-electric, lightweight form, unlocking the potential of the latest cobots. Ideal for CNC machine tending, the 2FG14 is a lightweight parallel-finger gripper with a payload of 14 kg (30.8 lb). It doubles the payload and gripping force of OnRobot's popular 2FG7 gripper while also providing 30% more total stroke.
Learn more.


Linear guide system corrects misalignments

Bishop-Wisecarver's UtiliTrak® linear guide system includes vee rails for precision and open rails for misalignment float to provide smooth and accurate motion on inaccurate structures. Because precise parallelism is difficult to achieve, it is not uncommon for mounting surfaces to be slightly out of parallel. UtiliTrak's design compensates for mounting errors and does not require absolute parallelism for accurate operation. Genius.
Learn more.


Navy's laser weapon is ready for summer deployment

By Eric Beidel

Navy engineers in Arlington, VA, are making final adjustments to a laser weapon prototype that will be the first of its kind to deploy aboard a ship late this summer.

The prototype, an improved version of the Laser Weapon System (LaWS), will be installed on USS Ponce for at-sea testing in the Persian Gulf, fulfilling plans announced by Chief of Naval Operations Adm. Jonathan Greenert last year at the 2013 Sea-Air-Space Expo.

"This is a revolutionary capability," said Chief of Naval Research Rear Adm. Matthew Klunder. "It's absolutely critical that we get this out to sea with our sailors for these trials, because this very affordable technology is going to change the way we fight and save lives."

Navy leaders have made directed-energy weapons a top priority to counter what they call asymmetric threats, including unmanned and light aircraft and small attack boats that could be used to deny U.S. forces access to certain areas. High-energy lasers offer an affordable and safe way to target these threats at the speed of light with extreme precision and an unlimited magazine, experts say.

"Our nation's adversaries are pursuing a variety of ways to try and restrict our freedom to operate," Klunder said. "Spending about $1 per shot of a directed-energy source that never runs out gives us an alternative to firing costly munitions at inexpensive threats."

Klunder leads the Office of Naval Research (ONR), which has worked with the Naval Sea Systems Command, Naval Research Laboratory, Naval Surface Warfare Center Dahlgren Division, and others to make powerful directed-energy weapons a reality.

The Navy already has demonstrated the effectiveness of lasers in a variety of maritime settings. In a 2011 demonstration, a laser was used to defeat multiple small boat threats from a destroyer. In 2012, LaWS downed several unmanned aircraft, including one captured on the video below.

Over the past several months, working under the ONR Quick Reaction Capability program, a team of Navy engineers and scientists has upgraded LaWS, and proved that targets tracked with a Phalanx Close-In Weapon can be easily handed over to the laser's targeting and tracking system. The result is a weapon system with a single laser weapon control console, manned by a surface warfare weapons officer aboard USS Ponce who can operate all functions of the laser -- and if commanded, fire the laser weapon.

Using a video game-like controller, that sailor will be able to manage the laser's power to accomplish a range of effects against a threat, from disabling to complete destruction.

The deployment on Ponce will prove crucial as the Navy continues its push to provide laser weapons to the fleet at large.

Data regarding accuracy, lethality, and other factors from the Ponce deployment will guide the development of even more capable weapons under ONR's Solid-State Laser - Technology Maturation (SSL-TM) program. Under this program, industry teams led by Northrop Grumman, BAE Systems, and Raytheon Corp. have been selected to develop cost-effective, combat-ready laser prototypes that could be installed on vessels such as guided-missile destroyers and the Littoral Combat Ship in 2016.

The Navy will decide next year which one, if any, of the three industry prototypes is suitable to move forward and begin initial ship installation for further testing.

"We are in the midst of a pivotal transition with a technology that will keep our Sailors and Marines safe and well-defended for years to come," said Peter Morrison, ONR program manager for SSL-TM. "We believe the deployment on Ponce and SSL-TM will pave the way for a future acquisition program of record so we can provide this capability across the fleet."

Eric Beidel is a contractor for ONR Corporate Strategic Communications.

Published April 2014

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