September 20, 2016 Volume 12 Issue 35

Mechanical News & Products

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Test your knowledge: High-temp adhesives

Put your knowledge to the test by trying to answer these key questions on how to choose the right high-temperature-resistant adhesive. The technical experts from Master Bond cover critical information necessary for the selection process, including questions on glass transition temperature and service temperature range. Some of the answers may surprise even the savviest of engineers.
Take the quiz.


New Air Holster Safety Air Gun Mount

EXAIR's new Model 5930 Air Holster provides a simple and convenient way to keep Safety Air Guns secure and within easy reach at workstations throughout a facility. Designed to give operators a designated location for their air gun when not in use, the Air Holster helps prevent misplaced tools while keeping work areas organized and efficient. Its practical design makes it an ideal addition to manufacturing, assembly, maintenance, and other industrial workstations where Safety Air Guns are frequently used.
Learn more.


Southco access hardware in rail applications

Discover how Southco's rail access hardware solutions help improve safety, reliability, and operational efficiency across modern rail networks. The video showcases a range of rail applications where Southco's access hardware plays a critical role, including driver cabins, lighting systems, tray tables, headrests, armrests, and other passenger and operator touchpoints. Designed to support dependable performance in demanding moving environments, Southco's solutions help operators streamline maintenance processes, minimize downtime, and enable more proactive asset management.
View the video.


Multi-zone tension leveler for hard-to-flatten alloys

Redex USA's Levelflex® is a modular, multi-zone tension leveler engineered for continuous processing lines, including coating and heat treatment of aluminum alloys and where flatness is critical to coating adhesion and downstream formability. By stretching material within 95% of its yield strength, it corrects stubborn flatness defects in fewer passes. It comes in open-loop pure stretch or closed-loop tension measurement modes to optimize surface integrity and eliminate crossbow.
Learn more.


Hold any shape with ID and OD Form Holding Clamps

These simple OD and ID clamping solutions from Fixtureworks clamp onto your part in one easy operation, eliminating the need for custom fixtures. They allow users to clamp onto the inner or outer diameter of small-size, irregularly shaped work parts fast. Lots of options.
Learn more.


Need inserts? We make it E-Z.

Founded in 1956, E-Z LOK allows users to repair damaged or worn-out threads without the need for special taps or installation tools. Our line of threaded locking inserts is used in metal, plastic, wood, composite, and additive industries. Extensive inventories are maintained in four warehouses across the U.S., and all products are sold through industrial distributors. One source for all your needs!
Learn more
or contact Kyle Lindsly-Roach for free samples at 310.323.5613 x221.


Stop paying the 'assembly tax': Why your next design should be one part not 10

"As metal additive manufacturing (AM) moves from the prototyping lab to mainline production, the most significant ROI isn't found in making parts faster, it's found in making fewer of them." So says Erica Manzella of Go Engineer. Learn about the hidden costs of traditional assembly, the DfAM toolset native to SOLIDWORKS, and the advanced 3DEXPERIENCE optimization tools and industrial metal AM hardware that are making monolithic design a physical reality.
Read the GoEngineer blog.


Best-seller: Copper filament for 3D printing

Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, says Copper Filamet™ (not a typo) is its best-selling metal filament. This material is compatible with any open-architecture FDM/FFF 3D printer. After sintering, final parts are 100% pure copper. The company says this is one of the easiest materials to print and sinter. Stainless steel, porcelain, aluminum, and titanium available too.
Learn more and get all the specs.


What can replace a coil spring? You've got better options!

Traditional coil springs can limit mechanical designs. Wave springs offer a space-saving alternative, providing equivalent force and deflection in up to half the operating height while reducing assembly size and weight. There are four wave spring types that can replace a coil spring. Learn how each variant delivers unique performance capabilities to optimize space, efficiency, and reliability.
Read this informative NEW Smalley technical article.


Next-gen metal bonding: 3M Scotch-Weld 8500 Series

Replace traditional fasteners and streamline assembly with 3M Scotch-Weld Acrylic Adhesive DP8507NS. Engineered for direct bonding to bare or slightly oily metals with minimal surface prep, this high-performance adhesive withstands paint bake cycles up to 200 C (392 F), resists corrosion, and holds strong down to -40 C. Upgrade durability, aesthetics, and design flexibility. Bonds many plastics too!
View the video.


3 things you need to get right when 3D printing gears

When businesses decide to 3D print their own gears, they can reduce lead times and costs associated with replacements, prototypes, and small-batch production runs significantly. According to the experts at igus, however, "achieving industrial-grade reliability requires more than just a digital file; there are several fundamental technical basics you must master first to ensure your gears can withstand the rigors of real-world use."
Read this informative igus tech tip.


DURACON polymer with 30% recycled content

Daicel Corporation's High Performance Polymers SBU has launched four new DURACON® POM grades featuring 30% post-consumer recycled (PCR) content. Unveiled at CHINAPLAS 2026, the lineup includes Standard, Low VOC, Sliding, and Tough options. Leveraging advanced compounding expertise, Daicel maintains quality and mechanical performance comparable to standard virgin resin grades for demanding global industrial and automotive components.
Learn more.


Renishaw unveils revolutionary LIBERTAS™ 3DP tech

Renishaw's new LIBERTAS software technology addresses two of the most persistent challenges in metal AM: poor downskin surface finish and the need for support structures. Users have greater freedom to manufacture complex geometries.
Read the full article.


Innovate like a PRO: Protolabs' new AI-enabled manufacturing platform

ProDesk by Protolabs accelerates innovation for product development and procurement teams. It features real-time, AI-powered quoting with design for manufacturability (DFM) analysis across injection molding, CNC machining, and 3D printing. The platform enables seamless team collaboration and customizes quotes with instant feedback on materials, lead times, secondary operations, and finishes prior to production.
Learn more.


SDP/SI Shaftloc Fastening System

Shaftloc is a unique, reusable locking device for securely mounting mechanical components like gears and sprockets onto shafts without the need for keyways, set screws, or adhesives. Its simple, two-piece design offers a cost-effective alternative to traditional fasteners, providing high clamping force and vibration resistance. Installed with standard tools, Shaftloc is perfect for designers seeking flexible, hubless mounting solutions. Available in four styles.
Learn more from SDP/SI.


Army's next-gen hand grenade comes with options -- just hit the switch

By Eric Kowal, Picatinny Arsenal

The first new lethal hand grenade in more than 40 years is designed to give greater flexibility to the warfighter. [Photo Credit: U.S. Army]

 

 

Engineers at Picatinny Arsenal in New Jersey are working on the first new type of lethal hand grenade in more than 40 years, which is designed to give greater flexibility to the warfighter.

The multi-purpose hand grenade design will provide both fragmentation and blast overpressure more effectively and safely than its legacy counterparts. Once fielded, Soldiers will be able to select and use a hand grenade with different effects simply by flipping a switch.

Over the past five years, Picatinny engineers have been collaborating with Infantry School representatives, hand grenade cadre, as well as active-duty Soldiers and Marines, to determine warfighter needs regarding hand grenades.

American warfighters lost the capability of using an alternate lethal hand grenade when the MK3A2 concussion grenade was taken out of service in 1975 due to an asbestos hazard, leaving the M67 fragmentation grenade.

The grenade development at Picatinny is being performed by engineers with the U.S. Army Armament Research, Development and Engineering Center, or ARDEC.

Science and technology funding has allowed ARDEC to spearhead the design effort to develop the Enhanced Tactical Multi-Purpose (ET-MP) hand grenade, the Army's next-generation lethal hand grenade. The grenade will be designed to meet performance requirements necessary for close combat engagements in which the effects must be lethal.

ARDEC is working in cooperation with the Maneuver Center of Excellence at Fort Benning, and the Program Manager for Close Combat Systems, to insert critical technologies with Soldier-centric designs to improve safety and ease of use.

Soldiers, Marines, and engineers gather to evaluate and down-select various grenade body and arming designs. Photo by Herbert Wortmann. [Photo Credit: U.S. Army]

 

 

According to Jessica Perciballi, ARDEC Project Officer for ET-MP, U.S. Army, Grenades & Demolitions Division, ET-MP represents the first hand grenade that can be tailored to the mission.

"Soldiers will not need to carry as many types of hand grenades," she said.

"They are currently carrying one M67 grenade that provides lethal fragmentation effects. With the new multi-purpose grenade, they can carry one ET-MP grenade and have the ability to choose either fragmentation or concussive effects desired for the situation," Perciballi said.

Another feature is that the grenades are designed for ambidextrous use, meaning that they can be thrown with either hand. Current grenades require a different arming procedure for left-handed users.

"Not only will ET-MP provide additional capabilities and lethality to the warfighter, it will also be the first Army Fuze Safety Review Board and Insensitive Munition-qualified lethal grenade in the Army's portfolio," Perciballi added.

A Soldier at Fort Benning throws a prototype, inert grenade from the kneeling position. Photo by Herbert Wortmann. [Photo Credit: U.S. Army]

 

 

According to Matthew Hall, Grenades Tech Base Development Lead, "The request for a multi-purpose grenade came from the warfighter in 2010. Research began almost immediately. The science and technology funding to move forward with a project came in fiscal year 2013."

"We received direct input from the Army and Marine Corps early on, which was critical in ensuring the new arming and fuzing design was user friendly," Hall said.

"With these upgrades in the ET-MP, not only is the fuze timing completely electronic, but the detonation train is also out of line," Hall added. "Detonation time can now be narrowed down into milliseconds, and until armed, the hand grenade will not be able to detonate."

According to Hall, the current plan for ET-MP is to transition the new grenades to Project Manager Close Combat Systems in Fiscal Year 2020. That organization is also located at Picatinny Arsenal.

Published September 2016

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