November 21, 2017 | Volume 13 Issue 43 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Manufacturers of aviation engine components are being impacted by Industry 4.0's emphasis on quality control, which is challenging them to rethink outdated processes and to embrace new technologies. A new system developed by researchers in Italy uses a Kuka robot, a SVS-Vistek 61-megapixel 10GigE camera, and AI to detect defects in honeycomb aerospace parts faster and with more accuracy.
Read the full article.
Release 2024b from MathWorks offers hundreds of new and updated features and functions in MATLAB and Simulink including several major updates -- including 5G Toolbox, Simulink Control Design, System Composer, and more -- that streamline the workflows of engineers and researchers working on wireless communications systems, control systems, and digital signal processing applications.
View the video.
Aitech Systems' solutions can meet the growing demands for shorter development times and lower costs among satellite buses, subsystems, and payloads. Using a Space Digital Backbone (DBB) approach, which provides a flexible, scalable communication pathway for the increasing number of Internet of Things technologies being implemented into space missions, the company provides a selection of space-rated subsystems for common space platforms including: Earth observation, communications, power control, navigation, and robotics.
Learn more.
SCHURTER has upgraded its 2-pole classic TA35 and TA36 thermal circuit breaker models with an additional, optional magnetic module. From now on, no additional fuse is required when using a thermal-magnetic type. Depending on the application, the magnetic modules are available either with a slow- or a fast-acting characteristic. Both models are designed for snap-in mounting and with finely graduated rated currents. A variety of colors and lighting options make the designer's choice easier.
Learn more.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
OMNIVISION has expanded its TheiaCel™ product portfolio with a new OX12A10 12-MP high-res image sensor for automotive cameras. This sensor, with the highest resolution in its line, improves automotive safety by eliminating LED flicker regardless of lighting conditions. It is ideal for high-performance front machine vision cameras for advanced driver assistance systems (ADAS) and autonomous driving (AD).
Learn more.
Novotechnik's new RSK-3200 Series angle sensors are designed for harsh automotive and off-highway applications. Measurement range is 0 to 360 degrees, and the temperature range is -40 to 125 C. This unit's built-in coupling accepts D-Shaft, with shaft customization available. The sensors are sealed to IP 67 or IP 69k depending on version. RSK-3200 Series sensors are extremely durable with MTTF of 285 years for each of the two channels! Applications include throttle control and EGR valves, transmission gear position, and accelerator position. Very competitive pricing.
Learn more.
Signaling and indicator lights, switches, and buttons -- elements that hardly any machine can do without. The new JW Winco cabinet U-handle EN 6284 integrates all these functions into a single, compact element. The new U-handle is designed to enhance the operation of systems and machines. It features an integrated button and a large, colored, backlit area on the handle. These elements can be used individually or in combination, providing a versatile tool for system control and process monitoring that can be seen from across the room.
Learn more.
Offered in two benchtop and two floor-model options to handle nearly any size part, the SmartScope M-Series systems from Optical Gaging Products usher in the next generation of enhancements in image accuracy, optics, and throughput to the world's most popular 3D multisensor video measurement platform. SmartScope M-Series features fixed optics with a 20-megapixel camera and proprietary Virtual Zoom, combined with advanced sensors, illumination, and accessories, to achieve class-leading optical measurement speeds. Lots more features.
Learn more.
SOLIDWORKS Elite Applications Engineer Alin Vargatu demonstrates his top tips for focusing on your model: finding planes the easy way inside your assembly with the Q key, breadcrumbs, and a better way to use the component preview window. Very helpful. Lots more tips on the SOLIDWORKS YouTube channel.
View the video.
Nexperia's AEC-Q100 qualified, push-pull transformer drivers (NXF6501-Q100, NXF6505A-Q100, and NXF6505B-Q100) enable the design of small, low-noise, and low-EMI isolated power supplies for a range of automotive applications such as traction inverters and motor control, DC-DC converters, battery management systems, and on-board chargers in EVs. Also suitable for industrial applications such as telecommunications, medical, instrumentation, and automation equipment.
Learn more.
H. G. Schaevitz LLC, Alliance Sensors Group is now offering a miniature, lightweight LZ SERIES linear position sensor product line utilizing LVIT Technology™. These sensors are designed for tight spaces that require excellent stroke-to-length ratio. They are contactless devices for use by drones, OEMs, aerospace, robotics, factory automation, or assembly machinery applications where precision in position sensing is crucial.
Learn all the specs.
According to Parker Hannifin, "A Printed Circuit Heat Exchanger is a robust, corrosion-resistant, high-integrity plate-type heat exchanger manufactured using diffusion bonding." Learn about the technology and why Heatric, a Parker brand, "can manufacture a unit up to 85% smaller and lighter than traditional technologies such as shell and tube heat exchangers."
Read this informative Parker blog.
Mastering bend calculations in sheet metal design is a key skill that can impact the accuracy and manufactur-ability of your designs significantly. Explore the various options available to become a pro in this Onshape Tech Tip: K Factor, bend allowance, and bend deduction, with guidance on when each should be used. You may learn something even if you don't use this software.
Read the Onshape blog.
Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.
The world's oceans cover approximately 70 percent of Earth's surface and contain roughly 93 percent of the planet's carbon dioxide (CO2). With around 38,000 gigatons (Gt) of carbon, our world's oceans contain 16 times as much carbon as that found on land or in the atmosphere combined.
"With greater attention being directed at what mitigating the effects CO2 can have on the environment, an interesting and attractive alternative is to recycle the gas into energy-rich molecules," said Dr. Heather Willauer, research chemist, U.S. Naval Research Laboratory (NRL). "The process, based on Fischer-Tropsch technology, is CO2 neutral and eliminates the emission of sulfur and nitrogen compounds that are produced from the combustion of petroleum-derived fossil fuels."
The Electrolytic-Cation Exchange Module (E-CEM) developed at NRL provides the Navy the capability to produce the raw materials necessary to develop synthetic fuel stock. [Image: U.S. Naval Research Laboratory]
Building on the concept of capturing this natural resource, researchers at NRL have developed and received patent 9,719,178, issued Aug. 1 by the U.S. Patent and Trade Office (USPTO) for an electrolytic-cation exchange module (E-CEM). Under this design, the E-CEM is capable of both producing hydrogen (H2) and simultaneously extracting CO2 from seawater.
"In our previous work, the initial scale-up and integration of the E-CEM into a skid platform provided us the data needed to establish faster acidity equilibrium for future modules and improve energy efficiencies and production," said Willauer. "This technology provides the Navy the capability to produce fuel stock, at sea or in remote locations, for the production of synthetic LNG, CNG, F-76, and JP-5 petroleum products."
The E-CEM Carbon Capture device is mounted onto a portable skid along with a reverse osmosis unit, power supply, pump, proprietary carbon dioxide recovery system, and hydrogen stripper to form a carbon capture system (dimensions 63" x 36" x 60"). [Image: U.S. Naval Research Laboratory]
Located at NRL's Marine Corrosion Facility, Key West, FL, the next-generation, modified E-CEM demonstrates the progressive steps forward toward integrating and commercializing these systems. The result, at present, is a 33 percent improvement in production time of CO2 and H2 with a feedstock production rate of a single E-CEM capable of producing more than one gallon of fuel per day -- contributing to the removal of nearly 5 tons of CO2 per year.
The Office of Naval Research (ONR) and NRL jointly support the research. The research team includes: Heather Willauer, Materials Science & Technology Division, NRL; Felice DiMascio, ONR; Dennis R. Hardy, NOVA Research Inc.; Jeffrey Baldwin, Acoustics Division NRL; Matthew Bradley, Materials Science & Technology Division; James Morris, Materials Science & Technology Division, NRL, Ramagopal Ananth, Chemistry Division, NRL, and Frederick W. Williams, Chemistry Division, NRL.
Published November 2017