March 19, 2019 Volume 15 Issue 11

Mechanical News & Products

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One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.


SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.


Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.


3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.


New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.


Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.


Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.


World's first current-carrying fastening technology

PEM® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.


New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.


5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.


What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.


Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.


Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Make nylon 3D-printed prototypes and parts in the office

The new SLS 300 from 3D Systems is an affordable, turnkey, closed-loop 3D-printing system designed to operate in a smaller-footprint environment. SLS 300 makes selective laser sintering available to a broader range of customers with a high-reliability, affordable solution to produce end-use parts. Users can produce tough, durable parts from a range of production-grade nylon materials. Amazing fill, finishing, and clean-up systems.
Learn more.


Hydrogel-based solar-powered moisture harvester collects and cleans water from air

Access to clean water remains one of the biggest challenges facing humankind. A breakthrough by engineers at The University of Texas at Austin may offer a new solution through solar-powered technology that absorbs moisture from the air and returns it as clean, usable water.

The breakthrough, described in a recent issue of the journal Advanced Materials, could be used in disaster situations, water crises, or poverty-stricken areas and developing countries. The technology relies on hydrogels, gel-polymer hybrid materials designed to be "super sponges" that can retain large amounts of water.

A research team led by Guihua Yu in UT Austin's Cockrell School of Engineering combined hydrogels that are both highly water absorbent and can release water upon heating. This unique combination has been successfully proved to work in humid and dry weather conditions and is crucial to enabling the production of clean, safe drinking water from the air.

With an estimated 50,000 cubic kilometers of water contained in the atmosphere, this new system could tap into those reserves and potentially lead to small, inexpensive, and portable filtration systems.

"We have developed a completely passive system where all you need to do is leave the hydrogel outside and it will collect water," said Fei Zhao, a postdoctoral researcher on Yu's team and co-author of the study. "The collected water will remain stored in the hydrogel until you expose it to sunlight. After about five minutes under natural sunlight, the water releases."


VIDEO: A research team led by Guihua Yu in UT Austin's Cockrell School of Engineering combined hydrogels that are both highly water absorbent and can release water upon heating. This unique combination has been successfully proven to work in humid and dry weather conditions and is crucial to enabling the production of clean, safe drinking water from the air.

This technology builds upon a 2018 breakthrough made by Yu and Zhao in which they developed a solar-powered water purification innovation using hydrogels that cleans water from any source using only solar energy. The team's new innovation takes that work a step further by using the water that already exists in the atmosphere. For both hydrogel-based technologies, Yu and his research team developed a way to combine materials that possess both hygroscopic (water-absorbing) qualities and thermal-responsive hydrophilicity (the ability to release water upon simple heating).

"The new material is designed to both harvest moisture from the air and produce clean water under sunlight, avoiding intensive energy consumption," said Yu, an associate professor of materials science and mechanical engineering.

Harvesting water from moisture is not exactly a new concept. Most refrigerators keep things cool through a vapor condensation process. However, the common fridge requires lots of energy to perform that action. The UT team's technology requires only solar power, is compact, and can still produce enough water to meet the daily needs of an average household. Prototype tests showed daily water production of up to 50 liters per kilogram of hydrogel.

Representing a novel strategy to improve upon atmospheric water harvesting techniques being used today, the technology could also replace core components in existing solar-powered water purification systems or other moisture-absorbing technologies.

Yu and his team have filed a patent, and Yu is working with UT's Office of Technology Commercialization on the licensing and commercialization of this innovative class of hydrogels. The research was funded by the Alfred P. Sloan Foundation, the Camille & Henry Dreyfus Foundation, and the National Science Foundation.

Source: Cockrell School of Engineering, The University of Texas at Austin

Published March 2019

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