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March 19, 2019 | Volume 15 Issue 11 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Shaftloc® fasteners offer distinct advantages over other fastening methods when securing rotating components to a shaft. The key to this compact, efficient design is its asymmetric thread geometry that produces a greater clamping force -- outperforming other fastening methods. Shaftloc is a patented fastening system manufactured by SDP/SI.
Learn more.
316L Stainless Steel is now available for use with Markforged FX10 printers, allowing users to manufacture high-strength, accurate parts for demanding applications such as food and beverage processing, automotive, chemical and petrochemical processing, medical devices, and marine environments. This filament is safe and easy to handle. It makes machinable and polishable parts that have excellent corrosion resistance.
Learn more.
Follow along with the experts at TriMech Group as they chronicle the top feature updates in SOLIDWORKS. Are you still using SOLIDWORKS 2020 -- or an even older version? Find out what you are missing, such as: enhanced rendering and new technical drawing tools; improved file sharing, collaboration, and workflows; advanced customization and UI improvements; faster and more efficient assemblies and simulations; and more.
View the TriMech video.
Although many pin styles are available, Coiled Spring Pins are particularly well suited for
use in both friction- and free-fit hinges. To achieve optimum long-term hinge performance,
designers should observe these helpful design guidelines from SPIROL.
Read the full article.
Comau's newest N-WG welding gun is designed for high-speed spot welding for traditional, hybrid, and electric vehicles, in addition to general industry sectors. It features a patented, single-body architecture that enables rapid reconfiguration between welding types and forces, and it delivers consistent performance across a broad range of applications, including steel and (soon) aluminum welding. It supports both X and C standard gun configurations, has fast arm exchange, and universal mounting options. It is fully compatible with major robot brands and represents a significant advancement in spot welding performance and cost efficiency.
Learn more.
The SLIC Pin (Self-Locking Implanted Cotter Pin) from Pivot Point is a pin and cotter all in one. This one-piece locking clevis pin is cost saving, fast, and secure. It functions as a quick locking pin wherever you need a fast-lock function. It features a spring-loaded plunger that functions as an easy insertion ramp. This revolutionary fastening pin is very popular and used successfully in a wide range of applications.
Learn more.
How does prolonged exposure to intense UV light impact 3D-printed plastics? Will they fade? This is what Xometry's Director of Application Engineering, Greg Paulsen, set to find out. In this video, Paulsen performs comprehensive tests on samples manufactured using various additive processes, including FDM, SLS, SLA, PolyJet, DLS, and LSPc, to determine their UV resistance. Very informative. Some results may surprise you.
View the video.
Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, says its popular Copper Filamet™ (not a typo) is "back in stock and ready for your next project." This material is compatible with any open-architecture FDM/FFF 3D printer. After sintering, final parts are 100% pure copper. Also available as pellets. The company says this is one of the easiest materials to print and sinter. New Porcelain Filamet™ available too.
Learn more and get all the specs.
Copper foam from Goodfellow combines the outstanding thermal conductivity of copper with the structural benefits of a metal foam. These features are of particular interest to design engineers working in the fields of medical products and devices, defense systems and manned flight, power generation, and the manufacture of semiconductor devices. This product has a true skeletal structure with no voids, inclusions, or entrapments. A perennial favorite of Designfax readers.
Learn more.
With Xometry's PolyJet 3D-printing service, you can order full-color 3D prints easily. Their no-cost design guide will help you learn about different aspects of 3D printing colorful parts, how to create and add color to your models, and best practices to keep in mind when printing in full color. Learn how to take full advantage of the 600,000 unique colors available in this flexible additive process.
Get the Xometry guide.
Have you ever 3D printed a part that had flat spots or faceted surfaces where smooth curves were supposed to be? You are not alone, and it's not your 3D printer's fault. According to Markforged, the culprit is likely a lack of resolution in the STL file used to create the part.
Read this detailed and informative Markforged blog.
Put your knowledge to the test by trying to answer these key questions on how to choose the right high-temperature-resistant adhesive. The technical experts from Master Bond cover critical information necessary for the selection process, including questions on glass transition temperature and service temperature range. Some of the answers may surprise even the savviest of engineers.
Take the quiz.
One of the primary benefits of using a coiled spring pin to affix a hub or gear to a shaft is the coiled pin's ability to prevent hole damage. Another is the coiled pin absorbs wider hole tolerances than any other press-fit pin. This translates to lower total manufacturing costs of the assembly. However, there are a few design guidelines that must be adhered to in order to achieve the maximum strength of the pinned system and prevent damage to the assembly.
Read this very informative SPIROL article.
Creo Parametric 11.0 is packed with productivity-enhancing updates, and sometimes the smallest changes make the biggest impact in your daily workflows. Mark Potrzebowski, Technical Training Engineer, Rand 3D, runs through the newest functionality -- from improved surface modeling tools to smarter file management and model tree navigation. Videos provide extra instruction.
Read the full article.
Don't settle for ordinary springs. Opt for Rotor Clip wave springs. A wave spring is a type of flat wire compression spring characterized by its unique waveform-like structure. Unlike traditional coil springs, wave springs offer an innovative solution to complex engineering challenges, producing forces from bending, not torsion. Their standout feature lies in their ability to compress and expand efficiently while occupying up to 50% less axial space than traditional compression springs. Experience the difference Rotor Clip wave springs can make in your applications today!
View the video.
Access to clean water remains one of the biggest challenges facing humankind. A breakthrough by engineers at The University of Texas at Austin may offer a new solution through solar-powered technology that absorbs moisture from the air and returns it as clean, usable water.
The breakthrough, described in a recent issue of the journal Advanced Materials, could be used in disaster situations, water crises, or poverty-stricken areas and developing countries. The technology relies on hydrogels, gel-polymer hybrid materials designed to be "super sponges" that can retain large amounts of water.
A research team led by Guihua Yu in UT Austin's Cockrell School of Engineering combined hydrogels that are both highly water absorbent and can release water upon heating. This unique combination has been successfully proved to work in humid and dry weather conditions and is crucial to enabling the production of clean, safe drinking water from the air.
With an estimated 50,000 cubic kilometers of water contained in the atmosphere, this new system could tap into those reserves and potentially lead to small, inexpensive, and portable filtration systems.
"We have developed a completely passive system where all you need to do is leave the hydrogel outside and it will collect water," said Fei Zhao, a postdoctoral researcher on Yu's team and co-author of the study. "The collected water will remain stored in the hydrogel until you expose it to sunlight. After about five minutes under natural sunlight, the water releases."
VIDEO: A research team led by Guihua Yu in UT Austin's Cockrell School of Engineering combined hydrogels that are both highly water absorbent and can release water upon heating. This unique combination has been successfully proven to work in humid and dry weather conditions and is crucial to enabling the production of clean, safe drinking water from the air.
This technology builds upon a 2018 breakthrough made by Yu and Zhao in which they developed a solar-powered water purification innovation using hydrogels that cleans water from any source using only solar energy. The team's new innovation takes that work a step further by using the water that already exists in the atmosphere. For both hydrogel-based technologies, Yu and his research team developed a way to combine materials that possess both hygroscopic (water-absorbing) qualities and thermal-responsive hydrophilicity (the ability to release water upon simple heating).
"The new material is designed to both harvest moisture from the air and produce clean water under sunlight, avoiding intensive energy consumption," said Yu, an associate professor of materials science and mechanical engineering.
Harvesting water from moisture is not exactly a new concept. Most refrigerators keep things cool through a vapor condensation process. However, the common fridge requires lots of energy to perform that action. The UT team's technology requires only solar power, is compact, and can still produce enough water to meet the daily needs of an average household. Prototype tests showed daily water production of up to 50 liters per kilogram of hydrogel.
Representing a novel strategy to improve upon atmospheric water harvesting techniques being used today, the technology could also replace core components in existing solar-powered water purification systems or other moisture-absorbing technologies.
Yu and his team have filed a patent, and Yu is working with UT's Office of Technology Commercialization on the licensing and commercialization of this innovative class of hydrogels. The research was funded by the Alfred P. Sloan Foundation, the Camille & Henry Dreyfus Foundation, and the National Science Foundation.
Source: Cockrell School of Engineering, The University of Texas at Austin
Published March 2019