Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Breakthrough in new material to harness solar power could transform energy

The most affordable, efficient way to harness the cleanest, most abundant renewable energy source in the world is one step closer to reality.

The University of Toledo physicist pushing the performance of solar cells to levels never before reached made a significant breakthrough in the chemical formula and process to make the new material.

Working in collaboration with the U.S. Department of Energy's National Renewable Energy Lab, Dr. Yanfa Yan, UToledo professor of physics, envisions the ultra-high-efficiency material called a tandem perovskite solar cell will be ready to debut in full-sized solar panels in the consumer market in the near future.

Dr. Zhaoning Song holds a perovskite solar cell minimodule he developed with Dr. Yanfa Yan. The higher efficiency, lower cost solar cell technology could revolutionize energy generation around the globe.

 

 

Perovskites, compound materials with a special crystal structure formed through chemistry, would replace silicon, which -- for now -- remains the solar-cell material of choice for converting the sun's light into electrical energy.

"We are producing higher efficiency, lower cost solar cells that show great promise to help solve the world energy crisis," Yan said. "The meaningful work will help protect our planet for our children and future generations. We have a problem consuming most of the fossil energies right now, and our collaborative team is focused on refining our innovative way to clean up the mess."

The new research paper, which is published in the journal Science, outlines how the photovoltaics team is fine-tuning a mix of lead and tin to advance the technology closer to its maximum efficiency. Efforts have currently brought the efficiency of the new solar cell to about 23 percent. In comparison, silicon solar panels on the market today have around an 18 percent efficiency rating.

Scientists used a chemical compound called guanidinium thiocyanate to dramatically improve the structural and optoelectronic properties of the lead-tin mixed perovskite films.

"Science is the top academic journal in the world, alongside Nature, which published other research by Dr. Yan only five months ago after he discovered a single material that produces white light, which could boost the efficiency and appeal of LED bulbs," Dr. Sanjay Khare, professor and chair of the UToledo Department of Physics and Astronomy, said. "His significant sustainability work at The University of Toledo can help power the world using clean energy."

About five years ago, Yan's team at UToledo identified the ideal properties of perovskites, and he has since focused his 20 years of experience on producing an all-perovskite tandem solar cell that brings together two different solar cells to increase the total electrical power generated by using two different parts of the sun's spectrum.

Last month, the U.S. Department of Energy awarded Yan a $1.1 million grant to continue his research in collaboration with the National Renewable Energy Lab.

"This is the material we've been waiting for for a long time," Yan said. "The solar industry is watching and waiting. Some have already started investing in this technology."

Yan is an expert in theory of defect physics and electronic properties in semiconductors, materials synthesis, and thin-film solar-cell fabrication.

"Our UToledo research is ongoing to make cheaper and more efficient solar cells that could rival and even outperform the prevailing silicon photovoltaic technology," said Dr. Zhaoning Song, research assistant professor in the UToledo Department of Physics and Astronomy, and co-author on the study. "Our tandem solar cells with two layers of perovskites deliver high power-conversion efficiency and have the potential to bring down production costs of solar panels, which is an important advance in photovoltaics."

While Yan's team has improved the quality of the materials and the process to manufacture them at a low cost, more progress needs to be made.

"The material cost is low and the fabrication cost is low, but the lifetime of the material is still an unknown," Song said. "We need to continue to increase efficiency and stability."

"Also, lead is considered a toxic substance," Yan said. "I am determined to work with the solar industry to ensure solar panels made of this material can be recycled so they don't cause harm to the environment."

Source: The University of Toledo

Published May 2019

Rate this article