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New nylon constant torque hinge

Southco has expanded its line of E6 Constant Torque Hinges with a compact, nylon version designed for small applications. The newest addition to the company's E6 50 Constant Torque Position Control Hinge series measures 45 mm with a torque range of 4 to 16 in./lb and is 65% lighter compared to the standard E6 50 Hinge. It provides constant resistance throughout the entire range of motion, enabling users to easily position doors, display screens, and other mounted components and hold them securely at any desired angle.
Learn more.

What injection molding material do I use?

How do you decide what type of plastic to use for your next injection molding project? Xometry can help you narrow your choices. Discover the different strengths and applications for materials that could be ideal for your application by learning about the most common plastic injection molding materials in detail.
Read this detailed Xometry article.

What are carbon composite bellows springs?

The Carbon Composite Bellows Spring (CCBS) from MW Components is a system of carbon fiber elements that combine to work as a high-performance, lightweight, and design-flexible compression spring meant to replace coil springs or metallic Belleville disc springs. A functional spring is made from several individual elements paired and joined to make a stack. The stack spring rate is determined by the number of elements, the base rate of each element, and their series or parallel orientation in the stack. Applications include motorsports, aerospace, and high-performance activities.
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Conductive Brush Ring overcomes current leakage in EV powertrains

SKF's new Conductive Brush Ring paves the way to greater reliability and longer life in high-performance electric vehicle powertrain systems. Using pure carbon fiber bristles, it provides a reliable electrical connection between an EV eAxle rotor shaft and its housing. When used in combination with SKF Hybrid ceramic ball bearings, it helps to alleviate parasitic current effects that can lead to premature failure in bearings and other components. Available in different configurations for wet (oil-lubricated) motor designs -- and soon for dry (sealed) applications.
Learn more.

hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

Scientists transform barbecue lighter into a high-tech lab device

Georgia Tech undergraduate student Gaurav Byagathvalli (L) and Assistant Professor Saad Bhamla with examples of butane lighters they used to create the inexpensive ElectroPen -- an electroporator device useful in life sciences research. [Credit: Christopher Moore, Georgia Tech]

 

 

 

 

By Josh Brown, Georgia Tech

Researchers at Gerogia Tech have devised a straightforward technique for building a laboratory device known as an electroporator -- which applies a jolt of electricity to temporarily open cell walls -- from inexpensive components, including a piezoelectric crystal taken from a butane lighter.

Plans for the device, known as the ElectroPen, are being made available, along with the files necessary for creating a 3D-printed casing.

"Our goal with the ElectroPen was to make it possible for high schools, budget-conscious laboratories, and even those working in remote locations without access to electricity to perform experiments or processes involving electroporation," said M. Saad Bhamla, an assistant professor in Georgia Tech's School of Chemical and Biomolecular Engineering. "This is another example of looking for ways to bypass economic limitations to advance scientific research by putting this capability into the hands of many more scientists and aspiring scientists."

In a study reported Jan. 10 in the journal PLOS Biology and sponsored by the National Science Foundation and the National Institutes of Health, the researchers detail the method for constructing the ElectroPen, which is capable of generating short bursts of more than 2,000 volts needed for a wide range of laboratory tasks.

One of the primary jobs of a cell membrane is to serve as a protective border, sheltering the inner workings of a living cell from the outside environment.

But all it takes is a brief jolt of electricity for that membrane to temporarily open and allow foreign molecules to flow in -- a process called electroporation, which has been used for decades in molecular biology labs for tasks ranging from bacterial detection to genetic engineering.

Despite how commonplace the practice has become, the high cost of electroporators and their reliance on a source of electricity have kept the technique mostly within the confines of academic or professional labs. Bhamla and undergraduate student Gaurav Byagathvalli set out to change that, with help from collaborators Soham Sinha, Yan Zhang, Assistant Professor Mark Styczynski, and Lambert High School teacher Janet Standeven.

"Once we decided to tackle this issue, we began to explore the inner workings of electroporators to understand why they are so bulky and expensive," said Byagathvalli. "Since their conception in the early 1980s, electroporators have not had significant changes in design, sparking the question of whether we could achieve the same output at a fraction of the cost. When we identified a lighter that could produce these high voltages through piezoelectricity, we were excited to uncover new mysteries behind this common tool."

Researchers used a common butane lighter (left) to obtain a piezoelectric component used in the ElectroPen (right), an inexpensive electroporator that has a 3D-printed case. [Credit: Christopher Moore, Georgia Tech]

 

 

 

 

In addition to the piezoelectric lighter crystal -- which generates current when pressure is applied to it -- the other parts in the device include copper-plated wire, heat-shrinking wire insulator, and aluminum tape. To hold it all together, the researchers designed a 3D-printed casing that also serves as its activator. With all the parts on hand, the device can be assembled in 15 minutes, the researchers reported.

While the ElectroPen is not designed to replace a lab-grade electroporator, which costs thousands of dollars and is capable of processing a broad range of cell mixtures, the device is still highly capable of performing tasks when high volumes are not required.

The researchers tested several different lighter crystals to find ones that produced a consistent voltage using a spring-based mechanism. To understand more about how the lighters function, the team used a high-speed camera at 1,057 frames per second to view device mechanics in slow motion.

"One of the fundamental reasons this device works is that the piezoelectric crystal produces a consistently high voltage, independent of the amount of force applied by the user," Bhamla said. "Our experiments showed that the hammer in these lighters is able to achieve acceleration of 3,000 Gs, which explains why it is capable of generating such a high burst of voltage."

To test its capabilities, the researchers used the device on samples of E. coli to add a chemical that makes the bacterial cells fluorescent under special lights, illuminating the cell parts and making them easier to identify. Similar techniques could be used in a lab or in remote field operations to detect the presence of bacteria or other cells.

The team also evaluated whether the device was easy to use, shipping the assembled ElectroPens to students at other universities and high schools.

"The research teams were able to successfully obtain the same fluorescence expression, which I think validates how easily these devices can be disseminated and adopted by students across the globe," Bhamla said.

To that end, the researchers have made available the plans for how to build the device, along with digital files to be used by a 3D printer to fabricate the casing and actuator. Next steps of the research include testing a broader range of lighters looking for consistent voltages across a wider range, with the goal of creating ElectroPens of varying voltages.

Published February 2020

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