Click this link if you cannot read the issue below: Designfax - Tech for OEM Design Engineers
June 19, 2012Volume 08 Issue 23


Image - White paper on Undercuts and Through-Holes
White paper on Undercuts and Through-Holes
In the world of plastic injection-molded parts, indentations, through-holes, and other features that are not formed in the direction of the mold opening and closing could act as undercuts in a two-part mold. Designers using rapid injection molding can address these challenges in a variety of ways, including side-action cams, sliding shutoffs, pickouts, and bumpoffs. In this issue of Designing for Moldability, from Protomold, we discuss these techniques.

Download the Designing for Moldability white paper from Protomold.


In this issue of Designfax

  • Magnetic gears for in-wheel electric motors
  • A wake-up call for manufacturing
  • Wrinkles and twists boost power from solar panels
  • Wheels: Start/stop technologies
  • Mike Likes: Machinery monitor sends texts
  • Engineer's Toolbox: Anti-ice, anti-frost surfaces created
  • Quick Look: Colorful wire, harness protection
  • Quick Look: New one-day motor ordering
  • Quick Look: Tough PLA alloys have 40% biocontent
  • Videos+: Technologies and inspiration in action
    • Take a trip on the dark side
    • Virtual Solider simulates combat designs
  • Most Popular Last Issue
    • Enginer's Toolbox: Hand grenade redesign
    • Cheaper laser-guided weapon
    • Championship soccer ball redesign
  • New Products
    • Electrical, Mechanical, Motion, Special: Materials
    Cover Image: LUXEON Z is Philips Lumileds' smallest LED package.

News

Philips introduces industry’s smallest power LED: 250 fit in 1-inch square

Rings and things: Additive manufacturing moves into precious metals

MIT researchers say better pavement could be a key to improved fuel efficiency

SAE International study shows mixed salary gains for automotive engineers



Image - Rogan Liquid Silicone Rubber Molding Capabilities
Rogan Liquid Silicone Rubber Molding Capabilities
Rogan Corporation, a full turnkey contract manufacturer of plastic components and assemblies, specializes in producing injection molded Liquid Silicone Rubber (LSR) components. The company is one of a few select manufacturers that also offers Bondable Liquid Silicone Rubber (Bondable LSR) overmolding that is injection molded directly to plastic or metal parts, creating a single integrated component. Utilizing LSR's heat/chemical/shock/vibration resistance and sound dampening, design opportunities include integral seals and gaskets for waterproofing complex geometries and electronic interconnects, integral membranes, diaphragms, valves, and switch covers.

A new state-of-the-art Class 100,000 clean room enables Rogan to meet the increasing demand for LSR molding and assembly.

Request a "Widget" illustrating Rogan's Bondable LSR.


Feature articles
Magnetic gears get 3D sim for direct-drive, in-wheel electric motors
An innovative electromagnetic simulation tool is speeding the commercialization of a breakthrough direct-drive technology for electric vehicles by U.K.-based Magnomatics. Called the Pseudo Direct Drive, this new form of traction motor offers such an exceptional torque density that it can even be packaged within a vehicle's wheel.
Read the full article.
A wake-up call for manufacturing
U.S. factories produce about 75% of what the country consumes, but the right decisions by both business and political leaders could push that to 95%, say University of Michigan researchers.
Read the full article.
Wrinkles and twists boost power from solar panels
Taking their cue from the humble leaf, researchers have used microscopic folds on the surface of photovoltaic material to significantly increase the power output of flexible, low-cost solar cells.
Read the full article.
Wheels:
Start/stop technologies require good vibrations

New start/stop technologies in cars are a hit with frugal and eco-conscious drivers. Thanks to Trelleborg’s experience with antivibration technology in dual-clutch transmissions, the company is helping to keep low-energy motoring smooth.
Read the full article.

Image - Mike Likes: <br>Machinery monitor sends text messages
Mike Likes:
Machinery monitor sends text messages

Predictive Sensor Technology’s Wireless Type K Thermocouple Transmitter (PST-TCK) alerts the user via text or email when pre-set temperature targets or limits are reached. This super-smart wireless monitoring system helps facility managers to “know before it goes.” It also monitors and saves the condition history of the process to verify quality or enable adherence to manufacturing requirements or standards. Temperature monitoring is especially valuable in evaluating conditions of motors, pumps, bearings, and gearboxes.
Click here to learn more.
Engineer's Toolbox:
Researchers create ultra slippery anti-ice and anti-frost surfaces

A team of researchers from Harvard University has invented a way to keep any metal surface free of ice and frost.
Read the full article.

Image - Quick Look: <br>Wire and harness protection gets colorful
Quick Look:
Wire and harness protection gets colorful

Micro Plastics has added color to their polyethylene and nylon lines of wire-routing split loom. All six of the standard sizes (1/4, 3/8, 1/2, 5/8, 3/4, and 1 in.) are available in orange, which is especially great for safety. Red, yellow, and green are other options. Organizing cables and managing cords into color-coded bundles never looked so good.
Click here to learn more.

Image - Quick Look: <br>Pittman Motors introduces online ordering
Quick Look:
Pittman Motors introduces online ordering

Pittman Motors, a division of AMETEK Precision Motion Control, has introduced PittmanExpress, an online system offering customers the ability to order from a standard list of brush DC, brushless DC, and gearmotors available for 24-hr shipment. The online ordering system allows an engineer to quickly obtain off-the-shelf DC motor products for concept testing while evaluating the needs for an application-specific customized motor solution.
Click here to learn more.

Image - Quick Look: <br> Tough PLA alloys provide up to 40% biocontent
Quick Look:
Tough PLA alloys provide up to 40% biocontent

New Terraloy 70000 Series polylactic acid (PLA) alloys from Teknor Apex enable manufacturers of electronic housings and other components to incorporate substantial amounts of bio-based content in their products without sacrificing the essential mechanical and thermal properties provided by engineering thermoplastics (ETPs). These compounds provide similar or greater strength, stiffness, and heat distortion temperature in comparison with standard polycarbonate (PC), ABS, and PC/ABS blends.
Click here to learn more.

Most popular last issue
Enginer's Toolbox:
Hand grenade gets a redesign with a twist

A former Marine is on a mission to modernize the hand grenade so that it is safer and easier to use and cheaper to produce.
Read the full article.
Cheaper laser-guided Advanced Precision Kill Weapon System proving its mettle to U.S. military
BAE Systems recently announced that the Advanced Precision Kill Weapon System (APKWS) scored its first-ever penetrating guided-rocket shots with the M282 warhead during recent tests at Eglin Air Force Base in Florida.
Read the full article.
Polyurethanes improve flight properties of next-gen championship soccer ball
The European Soccer Championship games (UEFA EURO 2012, June 8 – July 1) are being played to the rhythm of the “Tango 12,” a cutting-edge adidas synthetic ball that is fast, tough, and precise.
Read the full article.

Videos+: Technologies and inspiration in action
Take a trip on the dark side
If you are craving a little exotic summer vacation time but just can’t seem to peel yourself away from your desk, why not take a quick video tour of the moon courtesy of NASA's Lunar Reconnaissance Orbiter? See what really is on the dark side and a bunch of other neat features.
View the video.

Video Image
Virtual Solider program helps design future combat systems
The University of Iowa’s Virtual Soldier program, featuring a changeable avatar named Santos, uses computer simulations to design future combat systems for the war fighter.
View the video.

Video Image

New products

Electrical/Electronics
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Mechanical
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Motion
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Materials
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