Design Fax

March 10, 2009

Volume 5, Issue 10

FASTEN YOUR EYES ON THE NEW CATALOG!
Micro Plastics announces its NEW Catalog # 38. With 270 pages of nylon fastener items, 19 new product lines, and 359 new items including standard and metric machine screws, cap screws, nuts, washers, spacers, insulators, grommets, bushings, rivets, hole plugs, clamps, printed circuit board accessories, suspended ceiling hooks, and wire routing kits, there is definitely a fastener for every application. Visit MicroPlastics online.


In this issue of Designfax:
  • OEM Thermoformers Get Integrated Automation
  • CFD Helps Solve Drill Bit Erosion Problem
  • "Chameleon Guitar" Blends Old-World/High-Tech
  • Wheels: Balance Shaft Gears Ditch Metal For Plastic
  • 5-Star Product: Motor-Mounted Speed Control
  • Engineer's Toolbox: USB Adapter Is 7-in-1 Tool
  • NEW Videos+: Glue A Whole Trailer Together, Incredible PCB Motors, Fastest Pick & Place Robot
  • Products: Electrical/Electronic, Mechanical, Motion
  • Special Products: Software, Fluid Power
  • Cover: Chameleon Guitar [Photo © / Webb Chappell Photography 2009]

Feature Articles

News

Energizer to conduct design seminars for OEMs on new Zinc Air Battery technology

Predator unmanned aircraft passes 500,000 flight hours

Slow berm: Researchers show small robots can prepare lunar surface for NASA 2020 outpost

How green is my design? SolidWorks unveils software to gauge environmental impact

OEM’s thermoforming line upgraded for totally integrated automation
Having utilized Siemens motors on its machines for many years, Irwin Research & Development asked Siemens to review its thermoforming machine line for a complete overhaul of its control systems. Siemens' controls solution was based on a concept called Totally Integrated Automation (TIA), which provides maximum interoperability for everything from the controller, HMI, and drives to the process control system.
Read the full article

CAD-embedded CFD helps solve drill bit erosion problem
Encore Bits LLC solved a difficult erosion problem in an oilfield drill bit by using FloEFD computational fluid dynamics software (CFD) from Mentor Graphics Mechanical Analysis (formerly Flomerics) to improve flow around the bit. Changes were made in the bit geometry and nozzle configuration that substantially increased its life and enhanced cuttings removal.
Read the full article

Tiny Bellows = Huge Performance!
Miniature bellows from Servometer® are used as miniature pressure responsive devices, micro-seals, precision springs, electrical contacts or flexible micro couplings. These electrodeposited micro miniature metal bellows can be produced for a variety of stroke and pressure combinations and temperatures from -423° F to +350° F, with diameters as small as .020 inch (0.5 mm). A sample bellows is available upon request. For additional information visit Servometer® on-line.

"Chameleon Guitar" blends old-world and high-tech
Natural wood, with its unique grain patterns, is what gives traditional acoustic instruments warm and distinctive sounds, while the power of modern electronic processing provides an unlimited degree of control to manipulate the characteristics of an instrument's sound. Now, a guitar built by a student at MIT's Media Lab promises to provide the best of both worlds.
Read the full article

Wheels: Balance shaft gears ditch metal for plastic
When Metaldyne (Plymouth, MI), an industry leader in balance shafts and balance shaft modules, wanted to improve upon traditional technology, it chose VICTREX PEEK polymer to replace metal in its balance shaft module gears. The result produced an innovative gear design that delivers enhanced performance and improved efficiency.
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More features, more machines means better designs with MotorSolve
MotorSolve v2 is the right solution for all types of electric machines. The modern and intuitive interface makes it effortless to design any number of brushless dc, induction and switched reluctance machines for extensive analysis. A sophisticated validation mechanism verifies each change to the global design and guides the user through the creation process. Request a live demonstration with one of our technical representatives today! For more information visit Infolytica online.

5-Star Product: TightDrive motor-mounted speed control
The majority of permanent magnet DC gearmotors and motors used in industry today require speed controls in order to operate. Typically, the control is wired to the motor through a costly and complicated cable system. Bison Gear & Engineering's new TightDrive speed control for PMDC motors changes all that by positioning the speed control right on the motor.
Read the full article

Engineer's Toolbox: USB scope adapter is 7-in-1 tool
CircuitGear CGR-101 is a PC-based instrument that provides the features of seven devices in one USB-powered compact unit: oscilloscope, spectrum-analyzer, arbitrary-waveform generator, standard-function generator, network analyzer, a noise generator, and a PWM output source — all for less than $180.
Read the full article

Videos+: Trailer Adhesives, PCB Motors, Fastest Pick & Place Robot

NEW! Glue A Whole Trailer Together
View the step-by-step assembly of a 7x10-ft trailer using Loctite adhesives and sealants. No mechanical fasteners were used to provide structural stability in this application, yet the end result was a tougher, more reliable, and better looking trailer with reduced manufacturing costs.
View the videos

NEW! Incredible PCB Motors
Danish motion control innovators at PCBMotor put piezo ceramics to impressive use in this excellent introduction to their system of building one or more motors directly onto a PCB. Sign up for a more in-depth whitepaper, and be sure to tell CEO Henrik Staehr-Olsen that Designfax sent you.
View the video

World's Fastest Pick & Place Robot
What does part-picking on a moving conveyor look like at 180 pieces per minute? You can see for yourself by watching Adept Technology's Quattro s650 4-arm parallel robot in action grabbling ball bearings. There's also a great video of Kit Kat handling on this page … and who doesn't like watching Kit Kats?
View the video

New Products
Electrical/Electronic
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Mechanical
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Motion Control
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Special: Software
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Special: Fluid Power
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