Technology for OEM Design Engineers May 27, 2008 — Volume 4, Issue 20
COST SPLITTING Micro Plastics has lowered the pricing on their Split Loom. Extruded from durable black polypropylene, Split Loom is commonly used in automotive, HVAC, and appliance manufacturing to easily route wiring away from heated and moving parts, providing wire protection while organizing and enhancing the look of wires and cords. Available in standard sizes, 1/4" to 1" diameter, and supplied in 100 foot rolls or in bulk, free samples are available on request. See details at Micro Plastics online.
Computer sim optimizes boiler efficiency, drastically reduces prototype cost
Weil-McLain, a leading manufacturer of residential and commercial boilers used to provide hot water and steam heat, recently made the decision to develop a new three-pass, oil-fired, horizontal-flue water boiler. The use of computational fluid dynamics (CFD) to simulate the performance of the design saved $150,000 to $300,000 in prototyping expenses and made it possible to bring the new product to market six to 12 months faster than if traditional build-and-test methods had been used. Read the full article
Waterjet a winner in NASCAR race to fabricate parts
With construction of its new fabrication shop in Cornelius, NC, completed, Michael Waltrip Racing (MWR) has begun increasing its in-house manufacturing capabilities. One of its first steps was to acquire waterjet-cutting capabilities that have become essential to NASCAR teams as they race to fabricate parts under extremely tight deadlines. Read the full article
Tiny Bellows = Huge Performance! Miniature bellows from Servometer® are used as miniature pressure responsive devices, micro-seals, precision springs, electrical contacts or flexible micro couplings. These electrodeposited micro miniature metal bellows can be produced for a variety of stroke and pressure combinations and temperatures from -423° F to +350° F, with diameters as small as .020 inch (0.5 mm). FREE sample bellows available upon request. For additional information visit Servometer® online.
Why we use … High-torque bellows couplings for automotive testing
Balance, inertia, flexibility, torsional stiffness, and easy integration into the mechanical assembly are all considerations to be made when designing and selecting couplings for testing almost any rotating component. Custom-configured, high-torque bellows couplings from R+W are one popular solution. Read the full article
Engineers save Air Force millions with F100 engine test plan
With aging aircraft like the F-15 Eagle and the F-16 Fighting Falcon powered by the F100 jet engine, component improvement and cost savings are two major factors in keeping critical combat aircraft ready for duty to support U.S. forces. Collaboration between the F100 engine program office at Tinker Air Force Base and test personnel at the Arnold Engineering Development Center, along with engine manufacturer Pratt and Whitney, has led to reduced test costs for component improvement verification testing at AEDC facilities. Cost savings of $7.2 million were realized in the first test of this series. Read the full article
Wheels: Bosch facility produces 200-millionth oxygen sensor
For the associates at the Robert Bosch LLC plant in Anderson, SC, Earth Day 2008 was a sensory experience. The group chose April 22 to celebrate the production of 200 million oxygen sensors at the site since first manufacturing the product in 1988. Bosch oxygen sensors, which are supplied to virtually every automaker in the world, are an integral part of the engine management system. The oxygen sensor was first developed by Bosch more than 30 years ago. Read the full article
5-Star Product: Tunable tactile switches enable "sound effects"
C&K Components has developed a series of sound-tunable tactile switches ideal for automotive, medical, industrial, and consumer applications. The design of the switch enables the sound intensity to be 100% controlled. Read the full article
Engineer's Toolbox: Remote-controlled LED board
Got the itch to trip some low-power lights fantastic? Well Texas Instruments has something for you to practice on a wireless remote-control RGB light-emitting diode (LED) design kit. Read the full article