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May 06, 2025Volume 21 Issue 17


Image - Increase the lifespan of your bearings!
Increase the lifespan of your bearings!
Smalley's Single-Turn Wave Springs are ideal for bearing preloads. The constant pressure they apply eliminates play between the ball bearings and the bearings' inner and outer races. Preloading can also lengthen the life of your bearings by reducing damage due to vibration. Additionally, preloading with a Single-Turn Wave Spring can minimize bearing noise!
Learn more.

In this issue of Designfax

  • First look: Advanced autonomous naval attack vessel
  • Eaton unveils differential engineered for EVs
  • New Spacecraft Speedometer tracks satellites
  • Aston Martin DBX S: If James Bond drove an SUV
  • Top Product: Integrated servo 20% smaller
  • What's the latest in automation?
  • Remote automation monitoring for Android
  • Clever! Indexing plungers with chamfered pins
  • Torque sensors for fastening applications and more
  • Wide-angle camera for larger, faster conveyor belts
  • New flat quarter-turn clamping fastener
  • Videos+: Technologies and inspiration in action
    • Insider look: Making 'John Wick' pinball machine
  • Most Popular Last Issue
    • Hennessey Venom F5 Evolution: Most powerful ICE
    • 50x better GPS alternative: Quantum sensing
    • Good reads: Gemini III smuggled sandwich 1965
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Aston Martin DBX S

News

Eco-friendly silver plating process developed for semiconductors and electronic components

Can an injected polymer help your tissues heal after a heart attack?

A spacecraft that sweats? Cool solution could make heat shields obsolete

Weird science: Algebra's oldest problem solved using intriguing new number sequences



Image - Machining Without Coolant
Machining Without Coolant
Replace messy mist systems and improve dry machining with clean, cold air! EXAIR's Cold Gun Aircoolant System improves tolerances, tool life and production rates by cooling with 20°F air. The Cold Gun is ideal for tool sharpening, drill and cutter grinding, milling, band sawing, more.
Website offers detailed information, video and more.

Feature articles

Image - First look: Advanced autonomous naval attack vessel
First look: Advanced autonomous naval attack vessel
Want to know what's next-level and next-generation in the world of naval attack vessels? Take a look at the AIRCAT Bengal MC from U.S. defense company Eureka Naval Craft -- a fast and efficient autonomous surface effect ship that can carry a 40-ton payload, including a full suite of sensors and weapons.
Read the full article.

Image - Eaton unveils differential engineered for EVs
Eaton unveils differential engineered for EVs
Intelligent power management company Eaton launched a new differential engineered specifically for electric vehicles at Auto Shanghai 2025 in China. The innovative design addresses the unique challenges presented by EV propulsion systems, including shared low-viscosity oil environments, increased sensitivity to noise, and the demands of high and instant torque delivery.
Read the full article.

Image - New Spacecraft Speedometer tracks satellites -- without GPS
New Spacecraft Speedometer tracks satellites -- without GPS
Researchers at Los Alamos National Lab and the U.S. Air Force Academy have developed a novel instrument called the Spacecraft Speedometer capable of determining the velocity of a satellite while it is in orbit around Earth or even other planets. It uses a unique configuration of forward- and rear-facing devices.
Read the full article.

Image - Aston Martin DBX S: If James Bond drove an SUV
Aston Martin DBX S: If James Bond drove an SUV
If 007 drove an SUV, it would probably be the new Aston Martin DBX S, the most powerful ICE SUV you can get that doesn't have any assistance from electric motors. With a 717-hp engine enhanced by technology transferred directly from the company's Valhalla supercar, DBX S offers one of the most engaging and responsive driving experiences and a more assertive yet elegant design.
Read the full article.

Image - Top Product: Integrated servo system is 20% smaller than standalone unit
Top Product: Integrated servo system is 20% smaller than standalone unit
Applied Motion Products has introduced the MDX+ series, a family of low-voltage servo systems that integrate a servo drive, motor, and encoder into one package. This all-in-one drive is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor, the solar industries, and many others.
Read the full article.

Image - What's the latest in automation? Find out at Automate 2025
What's the latest in automation? Find out at Automate 2025
Universal Robots and Mobile Industrial Robots will debut new and AI-powered automation solutions across integrated industry workflows at Automate 2025 from May 12-15 in Detroit. This joint showcase from Teradyne Robotics companies will feature comprehensive automation solutions across Automotive, Electronics Manufacturing, and Logistics zones, highlighting the power of collaborative and mobile robotics.
Read the full article.

Image - Remote automation monitoring for Android
Remote automation monitoring for Android
At Automate 2025, Olis will launch a remote automation monitoring, diagnostic, and error recovery app that turns Android smartphones and tablets into gateways for any automation cell -- without the need for additional hardware. The Olis app synchronizes real-time video with system logs, collecting diagnostic data on robots and PLCs to provide a complete picture when something goes wrong. Full setup takes less than five minutes (including a simple online purchase), making this app an efficient retrofit for legacy automation systems. Many more features, including screen sharing, alert setting, and customizable workflows.
Learn more.

Image - Clever! Indexing plungers with chamfered pins
Clever! Indexing plungers with chamfered pins
JW Winco has developed a new type of indexing plunger -- GN 824 -- that can independently latch into edges and grooves. This is made possible by a chamfered plunger pin. When the chamfered pin encounters a raised latching geometry, it retracts and then springs back out again once it reaches the latching point. This new indexing plunger can be ordered with axial thread for fastening and a black plastic knob for operating the indexing plunger. In a clever design, the plunger pin can be adjusted by 360 degrees to ensure that it encounters the mating surface perpendicularly. This hardware is well suited for transport frames, mechanisms, or covers that need to be locked in place quickly and securely, especially without the need for manual intervention.
Learn more.

Image - Torque sensors for fastening applications and more
Torque sensors for fastening applications and more
Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
Learn more.

Image - Wide-angle camera optimized for larger, faster conveyor belts
Wide-angle camera optimized for larger, faster conveyor belts
Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
Learn more.

Image - New flat quarter-turn clamping fastener
New flat quarter-turn clamping fastener
IMAO Fixtureworks has expanded its One-Touch Fastener lineup to include a new quarter-turn clamping fastener that features an innovative flat design and is ideal for clamping in limited spaces. The QCFC flat quarter-turn fastener has a recessed body that protrudes only 2 mm from the mounted surface, a knob that rests flush inside the body, visible ON and OFF markings for safety, and an audible click when fully turned to clamped or unclamped position.
Learn more.

Most popular last issue

Image - Hennessey Venom F5 Evolution: Most powerful ICE road car
Hennessey Venom F5 Evolution: Most powerful ICE road car
Surprise! The world's most powerful internal combustion engine road car is built in ... Texas. The mid-engine Hennessey Venom F5 Evolution sports a 2,031-hp, 6.6-liter twin-turbo V8 capable of rocketing from 0 to 200 mph in 10.3 sec. Whew!
Read the full article.

Image - 50x better than any other GPS alternative: Quantum sensing device
50x better than any other GPS alternative: Quantum sensing device
In a world-first demonstration of real-world ground and airborne trials, the quantum-assured navigation device from Q-CTRL enabled successful GPS-free navigation, outperforming a high-end conventional GPS alternative by up to 50 times.
Read the full article.

Image - Good reads: Fallout from Gemini III smuggled sandwich 1965
Good reads: Fallout from Gemini III smuggled sandwich 1965
Gemini III was not only the first time two American astronauts flew together into space. It was also the first time corned beef contraband went into orbit. After astronaut John W. Young, the pilot for the mission, confessed to hiding the snack in his spacesuit, the powers that be -- including Congress and NASA -- were not amused. [Image courtesy of NASA]
Read the full NASA article.

Videos+: Technologies and inspiration in action
Insider look: Making the 'John Wick' pinball machine
The engineers and designers at Stern Pinball provide an insider look into the development and building of their new "John Wick" pinball machine, incorporating tons of details that capture epic moments from the four-movie franchise such as car chases, dance-club fight scenes, and video clips that match the action as players progress through the game. Designing this machine was "all kind of one big puzzle," says Lead Game Designer Elliot Eismin, who has a mechanical engineering background. Neat job. Neat game. [Video screenshot courtesy of Stern Pinball]
View the video.

New products

Electrical/Electronics
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