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August 19, 2025Volume 21 Issue 31


Image - What is the C-Flex Pivot Bearing?
What is the C-Flex Pivot Bearing?
It's a flexure-based bearing utilizing internal flat crossed springs, capsuled in a cylindrical housing, to provide precise rotation with low hysteresis and no frictional losses. The C-Flex bearing will offer infinite life when used within its rated load and rotation values. Applications include Medical, Industrial, Aerospace, Semiconductor, and Optical.

Advantages include: Frictionless, Backlash-free, Self-centering, Simple installation, Low hysteresis, Vacuum applications, Stock items, No lubrication, No maintenance, and Infinite life.
Learn more from C-Flex, The Leader in Flexing Metal Technology.
View the C-Flex Pivot Bearing training page.


In this issue of Designfax

  • NASA-developed 3D-printable alloy can take the heat
  • Laser paint stripping a hit for Australian Air Force
  • Researchers build first 'microwave brain' on a chip
  • New Corvette concepts: CX and CX.R
  • Springs for high forces in tight spaces
  • How slip clutches can help maximize your designs
  • Made-in-the-USA LGS linear stages
  • High-power Nano servo drives for mobile robotics
  • What is laser peening for metal components?
  • Pre-cut aluminum DIN rail from AutomationDirect
  • 'AI-based Engineering Solution of the Year'
  • Videos+: Technologies and inspiration in action
    • E-Z LOK Threaded Inserts: Product overview
  • Most Popular Last Issue
    • Dodge Charger: New turbo inline-six gas options
    • Marines testing portable hydrogen-power fuel cell
    • Harmonics in power systems: Get the whitepaper
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Chevrolet Corvette CX concept

News

Chuck those readers? FDA approves drops to improve near vision in adults

SwRI breaks pressure and temperature record for materials testing

EPIC solution tested for supersonic parachute deliveries

13 years in a row! Smalley recognized with GM Supplier Quality Excellence Award



Image - 27,000 Stock Metric Gears from KHK
27,000 Stock Metric Gears from KHK
KHK USA offers the largest selection of stock metric gears in North America -- with over 27,000 configurations. KHK USA offers Metric Spur Gears, Metric Helical Gears, Metric Internal Ring Gears, Metric Gear Racks, Metric Bevel Gears, Metric Worms and Wormwheels all from stock! Free 3D CAD models, technical specs and 24/7 price and availability are all detailed online.
See what KHK USA has in stock for you today!

Feature articles

Image - NASA-developed 3D-printable alloy can take the heat
NASA-developed 3D-printable alloy can take the heat
A metallic alloy called GRX-810 -- developed by NASA and newly available to the commercial sector -- fills a big materials gap for printed parts. It is estimated that a part made of the superalloy could last up to a year at 2,000 F under stress loads that would crack any other affordable alloy within hours.
Read the full article.

Image - Laser paint stripping a hit for Australian Air Force
Laser paint stripping a hit for Australian Air Force
Laser technology successfully tested by the Australian Air Force's division that handles vintage restorations could revolutionize the removal of hazardous paint from military equipment requiring maintenance or reconditioning.
Read the full article.

Image - Researchers build first 'microwave brain' on a chip
Researchers build first 'microwave brain' on a chip
Cornell researchers have developed a low-power microchip they call a "microwave brain," the first processor to compute on both ultrafast data signals and wireless communication signals by harnessing the physics of microwaves.
Read the full article.

Image - New Corvette concepts: CX and CX.R
New Corvette concepts: CX and CX.R
The eighth-generation (C8) Corvette design is six years old, and GM is looking to change it up -- at least conceptually. We may see an all-new model before the end of this decade. Will it be similar to the latest CX and CX.R concepts released by the company's designers?
Read the full article.

Image - Springs for high forces in tight spaces
Springs for high forces in tight spaces
Are you looking for heavy-duty springs but need help finding something with a shorter axial height? Try Nested Wave Springs! They're constructed from flat wire with multiple turns and coiled parallel to produce higher forces. This innovative build saves space in your assembly and can even replace stacks of single-turn wave springs!
Learn more.

Image - How slip clutches can help maximize your designs
How slip clutches can help maximize your designs
The way they see it over at Polyclutch, there aren't a whole lot of problems you can't solve with a slip clutch. Way beyond using them for overload protection, there are a surprising number of other applications for these versatile and valuable components. From increasing machine speeds and applying constant tension on wire to indexing a conveyor and automatic screw assembly, slip clutches just may provide the design leverage you've been seeking.
Read the full article.

Image - Made-in-the-USA LGS linear stages
Made-in-the-USA LGS linear stages
The LGS Linear Stages from Motion Solutions are designed and manufactured entirely in the United States, ensuring industry-leading responsiveness, customization capabilities, and cost efficiency. These robust stages provide smooth, precise motion with high load capacity, seamless integration, and a whole lot more. Learn what makes them a real standout.
Read the full article.

Image - High-power Nano servo drives for mobile robotics
High-power Nano servo drives for mobile robotics
Copley Controls has released its Nano High Power (Nano HP) and Nano Plus High Power (Plus-HP) digital servo drives for brush and brushless motors. Both series expand Copley's compact Nano family and feature redesigned power boards for higher current output, making them ideal for traction motor applications in autonomous mobile robots (AMR), automated guided vehicles (AGV), and other space-limited mobile robotics requiring higher-power embedded modules. Both drives operate from 9 to 90V DC input voltage and deliver up to 140A of continuous current, providing exceptional power density and efficiency.
Learn more.

Image - What is laser peening for metal components?
What is laser peening for metal components?
According to Curtiss-Wright, laser peening (also called laser shock peening) "drives deep plastic strain into a part that creates a high-magnitude residual compressive stress from 1 to 10 mm below the surface." This process involves hitting a part surface with a laser repeatedly through a stream of water, offering designers the ability "to surgically engineer residual compressive stress into key areas of components." Benefits include enhancements to fatigue strength, durability, damage tolerance, and resistance to stress corrosion cracking of critical metallic components.
Read the extensive Curtiss-Wright article.

Image - Pre-cut aluminum DIN rail from AutomationDirect
Pre-cut aluminum DIN rail from AutomationDirect
AutomationDirect has added pre-cut aluminum DIN rail, available in sizes from 72 to 858 mm, which helps eliminate the risk to personnel and saves time spent on cutting and drilling products with sharp edges and blades. Pre-cut DIN rails are also deburred for safety and to prevent cables and wires from being damaged during installation. Aluminum DIN rails are lightweight, allowing for increased maneuverability, easy mounting, and a dependable support structure for terminal block applications. Super-good pricing too.
Learn more.

Image - 'AI-based Engineering Solution of the Year'
'AI-based Engineering Solution of the Year'
The innovative, AI-powered test automation platform called ACCELQ Autopilot has been awarded "AI-based Engineering Solution of the Year" in the 8th annual AI Breakthrough Awards program conducted by AI Breakthrough, a leading market intelligence org. Purpose-built for QA engineers, this no-code solution delivers intelligent automation across the entire testing lifecycle from scenario discovery and test generation to execution, maintenance, and optimization. Processes include: Scenario Discovery Engine, Test Step Generator, No-Code Logic Builder, AI Test Case Generator, and Autonomous Healing Engine.
Learn more.

Most popular last issue

Image - Dodge Charger gets twin-turbo inline-six gasoline options, two- and four-door models
Dodge Charger gets twin-turbo inline-six gasoline options, two- and four-door models
If you liked the new Dodge Charger muscle car but didn't want an EV (Daytona model), you have new options with the release of the 2026 Dodge Charger powered by the twin-turbo SIXPACK engine. With one model, buyers will get 550 hp and the most powerful version of the Hurricane engine in production. Two- and four-door models available.
Read the full article.

Image - U.S. Marines testing portable hydrogen-power fuel cell for tactical operations
U.S. Marines testing portable hydrogen-power fuel cell for tactical operations
The U.S. Naval Research Lab has prototyped a Hydrogen Small Unit Power system to reduce detectability and improve readiness of the Marine Corps in expeditionary warfare operations. The portable fuel cell electric generator has greater energy per weight than batteries and lower audible and thermal signatures than combustion generators.
Read the full article.

Image - Harmonics in power systems: Get the in-depth whitepaper
Harmonics in power systems: Get the in-depth whitepaper
This extensive whitepaper from Siemens aims to raise awareness about power system harmonics, focusing on their causes, effects, and control methods -- particularly in relation to variable frequency (or adjustable speed) drives. It covers essential topics including definitions, harmonic generation, the impacts of harmonics, and strategies for their control. A valuable resource to review and keep.
Get the whitepaper. No registration required.

Videos+: Technologies and inspiration in action
E-Z LOK Threaded Inserts: Product overview
E-Z LOK offers an assortment of threaded inserts for metal, plastic, wood, and additive. Solid wall and coil inserts repair or reinforce tapped holes in metal. Press-in and heat stake inserts for plastic are ideal for a strong hold in 3D-printed parts, prototypes, and injection molded parts. Inserts for both hard and soft wood provide an easy-to-use method for reinforcing connection in applications ranging from furniture to cabinets to tap handles.
View the video and learn all the details. Lots of options!

New products

Electrical/Electronics
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Mechanical
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Motion
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