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January 06, 2026Volume 22 Issue 01


Image - Precision Fastening Made Simple
Precision Fastening Made Simple
From automotive to medical and more, Smalley's Spirolox® retaining rings ensure secure and efficient fastening. They provide 360° retention without gaps and without installation ears that interfere with mating components, unlike tapered section rings. They fit the same grooves and can be installed without special tools. Made from flat wire using our edgewinding process, they deliver superior strength and consistency over stamped parts.
Discover the Smalley advantage with free product samples.

In this issue of Designfax

  • Renault EV concept is super lab on wheels
  • AirCar set for real-world sales takeoff in 2026
  • Nano drone a big hit for militaries worldwide
  • Hennessey creates 850-hp SUPER VENOM Mustang
  • Builder of largest airplane aims for military contracts
  • Add-on small gas engine extends EV range for OEMs
  • Brembo says it can cut brake disc wear by 80%
  • Top Product: 3M Friction Shims -- over 300 million sold
  • Top Tech Tip: Using a step motor as a generator
  • Top Product: Raspberry Pi 1-TB SSD
  • Top Product: Bearing remanufactured again and again
  • Top Application: Big rig custom shop automation
  • Top Product: E-Z LOK press-in inserts
  • Top Product: Copper filament for 3D printing
  • Top Tech Tip: What is laser peening for metal?
  • Videos+: Technologies and inspiration in action
    • Fly like you're in Star Wars: Volonaut Airbike
    • Do thin oils destroy engines? GM recalls
    • Billionaire Dyson shows future of farming
  • Most Popular Last Issue
    • New Corvette concepts: CX and CX.R
    • Mercedes paints cars with inkjet tech
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Renault Filante Record 2025

News

Scary science: You can be identified by Wi-Fi -- even if you don't carry an electronic device

Fascinating: Reasons why hydrogen makes metal brittle discovered

Working electric motor made with non-metal coils!

Weird science: New tech detects record lightning strike that stretched more than 500 miles!



Feature articles

Image - Renault EV concept is super lab on wheels
Renault EV concept is super lab on wheels
Inspired by legendary Renault speedster models, the Renault Filante Record 2025 is no ordinary all-electric concept car. It's part Batmobile and part salt-flats racer designed for reaching ultra efficiency, and it uses the same real-world battery capacity as the brand's Scenic E-Tech SUV.
Read the full article.

Image - AirCar set for real-world sales takeoff in 2026
AirCar set for real-world sales takeoff in 2026
Are we ready for real flying cars? Not electric mini helicopters or enlarged drones with ducted fans, but drive-on-the-highway cars that also take off from an airport runway? Well Slovakia-based Klein Vision is, and its two-minute transformable AirCar will officially go on sale this year.
Read the full article.

Image - Nano drone a big hit for militaries worldwide
Nano drone a big hit for militaries worldwide
FLIR Defense has delivered more than 33,000 tiny Black Hornet drones to military and security forces in over 45 countries, including the U.S. Army. What makes Black Hornet's fourth-gen system so valuable an asset when it looks like a toy RC copter?
Read the full article.

Image - Hennessey creates 850-hp SUPER VENOM Mustang
Hennessey creates 850-hp SUPER VENOM Mustang
If an off-the-rack muscle car is not enough for you, Texas-based high-performance vehicle creator Hennessey has taken it up a notch. The new SUPER VENOM Mustang features a wide range of enhancements -- including power boosted 70% from the factory 5.0L V8 engine and 55% higher torque -- that create the ultimate Hennessey Mustang.
Read the full article.

Image - Builder of largest airplane in history wants U.S. military as customer
Builder of largest airplane in history wants U.S. military as customer
A Colorado startup called Radia aims to build the biggest airplane (by volume) in history, and it wants the U.S. military to be one of its clients. Its WindRunner for Defense mega hauler aims to fit six CH-47 Chinooks, 12 Apache helicopters, or even four F-16s inside.
Read the full article.

Image - Add-on small gas engine extends EV range for OEMs
Add-on small gas engine extends EV range for OEMs
What may have sounded like a wacky idea five years ago when there was a push toward going full-on electric makes a lot of sense now. Horse Powertrain is trying to make it easy for battery electric vehicle makers to build in extra mileage and turn their vehicles into hybrids by providing an add-on, briefcase-sized internal combustion engine that could extend range by hundreds of miles.
Read the full article.

Image - Brembo says it can cut brake disc wear by 80% -- and drastically limit brake dust too
Brembo says it can cut brake disc wear by 80% -- and drastically limit brake dust too
The brake experts at Brembo have cooked up a new vehicle brake technology they say can slash disc wear dramatically and cut brake dust emissions by up to 90% too. What's their secret?
Read the full article.

Image - Top Product: 3M Friction Shims -- Why have more than 300 million been sold?
Top Product: 3M Friction Shims -- Why have more than 300 million been sold?
3M Friction Shims are small, thin steel shims with a big impact. They can increase maximum load and peak torque in bolted connections without additional fasteners or redesigns. What else makes them so popular -- and so useful?
Read the full article.

Image - Top Tech Tip: Using a step motor as a generator
Top Tech Tip: Using a step motor as a generator
Engineers at Applied Motion Products run through their lab testing procedures and results when a client requested guidance on connecting a step motor to a small gas engine for use in recharging a 12-V battery. An interesting technical walkthrough on the project and its results.
Read the full Applied Motion Products article.

Image - Top Product: Raspberry Pi releases 1-TB SSD for 70 bucks!
Top Product: Raspberry Pi releases 1-TB SSD for 70 bucks!
Raspberry Pi, the incredibly popular and affordable single-board computer system, is getting a big bump up in the memory department. A 1-TB solid-state drive is now available for the Raspberry Pi 5 and other devices. Besides the huge storage space, it boasts super-fast startup and data transfer.
Read the Raspberry Pi blog with more specs. Other new add-ons available.

Image - Top Product: New bearing can be remanufactured again and again
Top Product: New bearing can be remanufactured again and again
The experts at SKF say they have developed a machine bearing that can be reclad and reused repeatedly. SKF multi-material Infinium bearings can not only have damaged areas repaired, but they can also be reclad with different materials that exhibit different or enhanced performance.
Read the full article.

Image - Top Application: Big rig custom shop accelerates automation into the passing lane
Top Application: Big rig custom shop accelerates automation into the passing lane
The demand for novel truck illumination and automation is surging, and Dustin Dickerson, owner of Dickerson Custom Trucks, is finding new and better ways to create increasingly sophisticated designs based on proven commercial off-the-shelf industrial devices, such as modern PLCs and HMIs from AutomationDirect.
Read the full article.

Image - Top Product: E-Z LOK expands line of press-in inserts
Top Product: E-Z LOK expands line of press-in inserts
E-Z LOK, a leading manufacturer and master distributor of threaded inserts for metal, plastic, and wood, has expanded its E-Z Press™ press-in threaded inserts to include new lengths and thread sizes of stainless steel and brass versions for thermoset and thermoplastics. Learn all about press-in inserts, including for 3D printing, and see them in action.
Read the full article.

Image - Top Product: Copper filament for 3D printing
Top Product: Copper filament for 3D printing
Virtual Foundry, the company that brought us 3D-printable lunar regolith simulant, says its popular Copper Filamet™ (not a typo) is "back in stock and ready for your next project." This material is compatible with any open-architecture FDM/FFF 3D printer. After sintering, final parts are 100% pure copper. The company says this is one of the easiest materials to print and sinter.
Learn more and get all the specs.

Image - Top Tech Tip: What is laser peening for metal components?
Top Tech Tip: What is laser peening for metal components?
According to Curtiss-Wright, laser peening (also called laser shock peening) "drives deep plastic strain into a part that creates a high-magnitude residual compressive stress from 1 to 10 mm below the surface." This process involves hitting a part surface with a laser repeatedly through a stream of water. Benefits include enhancements to fatigue strength, durability, damage tolerance, and resistance to stress corrosion cracking.
Read the extensive Curtiss-Wright article.

Most popular last issue

Image - New Corvette concepts: CX and CX.R
New Corvette concepts: CX and CX.R
The eighth-generation (C8) Corvette design is six years old, and GM is looking to change it up -- at least conceptually. We may see an all-new model before the end of this decade. Will it be similar to the latest CX and CX.R concepts released by the company's designers?
Read the full article.

Image - Mercedes paints cars with inkjet tech -- no masking required
Mercedes paints cars with inkjet tech -- no masking required
Want something super personalized on your next high-end vehicle paint job, such as your monogram emblazoned as a repeating pattern on your new Mercedes Maybach? ABB's innovative PixelPaint technology can do that. It uses a paint head similar to an inkjet printer.
Read the full article.

Videos+: Technologies and inspiration in action
Fly like you're a scout trooper in Star Wars: Volonaut Airbike
The Volonaut Airbike is a "superbike for the skies" powered by jet propulsion. It is designed to carry one person at speeds up to 63 mph. The vehicle's designer, Polish inventor and entrepreneur Tomasz Patan, says it is "seven times lighter than a typical motorcycle thanks to use of advanced carbon fiber materials, 3D printing, and a minimalistic (design) approach." Empty, it weighs 66 lb. It can carry up to a 209-lb rider using diesel, biodiesel, Jet-A1, or kerosene for fuel. So far, max run time is 10 minutes. Check out the website after the video for more details. [Credit: Video screenshot courtesy of Volonaut]
View the video.

Video Image
Do thin oils destroy engines? Lessons from GM's massive recall
Engineering Explained's Jason Fenske takes a deep dive into why GM is recommending thicker oil as a potential solution to more than 28,000 reported engine failures. Why would this change help, and is oil viscosity the real culprit? A pretty hard-hitting look at the issues, backed by a lot of data review. You can always learn something from a Fenske video.
[Image credit: Video screenshot courtesy of Engineering Explained]
View the video.

Video Image
Billionaire Dyson shows future of farming
Dyson Farming, started by high-end-vacuum mogul James Dyson, is a technology and sustainability development hotspot spread across 36,000 acres in the UK. See one example of the future of farming, where engineers have created the largest rig a Dyson company has ever made. The vertical system produces 2.5x more strawberries than traditional farming methods can yield in the same amount of space -- with year-round production to boot. [Credit: Screenshot courtesy of Dyson Farming]
View the video.

Video Image

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