Designfax – Technology for OEM Design Engineers was launched as an exclusive eMagazine in October 2005 following 25 successful years in print. Subscribers to the weekly publication (48 issues a year) are high-level OEM product design engineers and engineering managers who operate in a broad range of manufacturing industries, including automotive, aerospace, appliances, medical equipment, transportation, computer process controls, industrial equipment, and more.

Primary content focuses on the latest exciting applications and products for Electrical/Electronic, Mechanical, Motion Control, Fluid Power, and Materials engineering, including articles on powerful software programs that serve as a primary engineering tool. Take a look at what Designfax offers and then subscribe.

November 05, 2024Volume 20 Issue 42


Image - Bearing Preloads Solved with Smalley's Innovative Springs
Bearing Preloads Solved with Smalley's Innovative Springs
Smalley's Single-Turn Wave Springs are ideal for bearing preloads, providing constant pressure to eliminate play between the ball bearings and the bearing's inner and outer races. Preloading not only extends bearing life by reducing vibration damage but also helps minimize bearing noise. Single-Turn Wave Springs are stocked from 9 mm to 580 mm in carbon and stainless steel.
Learn more.

In this issue of Designfax

  • Owl feathers inspire more efficient EV fan design
  • 99 tons and 39 ft tall: Rocket-building robot
  • World first: Thin film absorbs 99% of EM waves
  • Toyota Land Cruiser ROX: Rugged soft-top concept
  • Innovative customizable AGV/AMR servo solutions
  • Engineer's Toolbox: Self-clinching fasteners tips
  • New slim and ergonomic compression latch
  • Optimizing seal selection: From O-rings to press-in-place
  • Z-Tip-Tilt nanopositioning stage: High-speed ultra precision
  • New Exlar GTF food-grade actuator
  • COTS-based space-ready orbital systems
  • Videos+: Technologies and inspiration in action
    • How suction sails work on huge ships
  • Most Popular Last Issue
    • Aston Martin Vanquish: Third generation's a charm
    • Electrostatic motors come of age
    • New Hall effect discovered!
  • New Products
    • Electrical, Mechanical, Motion
    Cover Image: Toyota Land Cruiser ROX concept

News

Silent amplifier with simplified transmitter improves space communication

Scientists develop way to strengthen PVC products -- may mean less microplastic pollution too

New R&D center in Ohio to accelerate vital national security space propulsion tech

Weird science: Can magnetic pulses aimed at the brain treat insomnia?



Feature articles

Image - Owl feathers inspire more efficient EV fan design
Owl feathers inspire more efficient EV fan design
A new component for fuel cell and electric vehicles halves fan noise on average. The AI-optimized design was created by engineers at MAHLE, a leading international development partner and supplier to the automotive industry. This fan is 10% more efficient and lighter too.
Read the full article.

Image - 99 tons and 39 ft tall: Largest fiber placement robot gets ready to build big rockets
99 tons and 39 ft tall: Largest fiber placement robot gets ready to build big rockets
Rocket Lab USA has begun installation of the largest automated fiber placement machine of its kind into the company's Neutron rocket production line. The AFP machine will automate production of the largest carbon composite rocket structures ever created.
Read the full article.

Image - World first: Thin film absorbs 99% of electromagnetic waves
World first: Thin film absorbs 99% of electromagnetic waves
A research team in South Korea has developed the world's first ultra-thin film composite material capable of absorbing over 99% of electromagnetic waves from various frequency bands (such as 5G/6G, WiFi, and autonomous driving radar) using a single material. Conventional electromagnetic shielding materials reflect over 90% of the waves, with an actual absorbance often as low as 10%.
Read the full article.

Image - Toyota Land Cruiser ROX: Rugged soft-top concept
Toyota Land Cruiser ROX: Rugged soft-top concept
The annual SEMA show in Las Vegas (Sept. 5-8), the largest automotive specialty equipment event in the world, is always full of surprises. This year is no exception and includes the debut of the Toyota Land Cruiser ROX, a rugged pop-top concept that takes the nameplate into the safari realm and far beyond.
Read the full article.

Image - Innovative customizable AGV/AMR servo solutions
Innovative customizable AGV/AMR servo solutions
See how Applied Motion Product's servo motor-based solutions for Automated Guided Vehicles (AGV) and Autonomous Mobile Robots (AMR) take advantage of the accuracy, power density, and real-time capabilities servo systems provide. For easy integration, Applied Motion Product's MSD Powertrain Assembly offers the drive motor, mounting frame, and wheel with the gearbox built into the wheel structure.
Learn all about these complete solutions in this informative video.

Image - Engineer's Toolbox: <br>Self-clinching fasteners design tips
Engineer's Toolbox:
Self-clinching fasteners design tips

Dozens of types and thousands of variations of self-clinching fasteners (steel, stainless steel, or aluminum) have been engineered over the years. PennEngineering provides three mini case studies where manufacturers benefited greatly by switching to self-clinching fasteners in their assemblies. This article is filled with insightful tips and suggestions.
Read the full article.

Image - New slim and ergonomic compression latch
New slim and ergonomic compression latch
Southco has launched the E3 Compact MIM compression latch, bringing new ergonomic and safety features to its durable family of latches in a low-profile package. The E3 Compact MIM compression latch is metal injection molded and has a shorter head (4 mm vs. the normal 6.4 mm), 180-degree ergonomic actuation, and visual indicators machined into the latch and color coded to easily show when it is open or closed. Features a sleek, low-profile, polished look.
Learn more.

Image - Optimizing seal selection: From O-rings to press-in-place
Optimizing seal selection: From O-rings to press-in-place
What is the right seal for my application? The Sealing & Shielding Team at Parker Hannifin is looking to help you out in this blog. Learn some basics and possible modifications, including application and manufacturing considerations, gland options, mating hardware, and more. They are always very helpful over there at Parker.
Read the Parker blog.

Image - Z-Tip-Tilt nanopositioning stage: High-speed ultra precision
Z-Tip-Tilt nanopositioning stage: High-speed ultra precision
PI offers an ultra-low-profile Z-Tip-Tilt stage designed for demanding alignment applications in optics, semiconductors, precision assembly, and photonics. Based on air bearings and linear motors, the stage is wear-free, maintenance-free, and cleanroom compatible. High speed is ensured by 3-phase linear motors, while high resolution and precision are provided by closed-loop operation with linear encoders with 1-nm resolution. Comes in 5- and 6-axis combinations.
Learn more.

Image - Curtiss-Wright unveils new Exlar GTF food-grade actuator
Curtiss-Wright unveils new Exlar GTF food-grade actuator
Curtiss-Wright's Actuation Division has expanded its popular Exlar electric actuator product offerings to include hygienic actuators with FDA-approved materials and finishes. Designed for automation systems in the food and beverage, packaging, and pharmaceutical industries, the GTF with inverted roller screw technology helps customers achieve hygienic certifications more economically. Ideal for builders of hygienic machinery to easily incorporate into their designs.
Learn more.

Image - COTS-based space-ready orbital systems
COTS-based space-ready orbital systems
Aitech Systems' solutions can meet the growing demands for shorter development times and lower costs among satellite buses, subsystems, and payloads. Using a Space Digital Backbone (DBB) approach, which provides a flexible, scalable communication pathway for the increasing number of Internet of Things technologies being implemented into space missions, the company provides a selection of space-rated subsystems for common space platforms including: Earth observation, communications, power control, navigation, and robotics.
Learn more.

Most popular last issue

Image - Aston Martin Vanquish: Third generation's a charm
Aston Martin Vanquish: Third generation's a charm
If the vibe of your ultimate ride is an updated two-door James Bond-ish affair, look no further than the third-generation Aston Martin Vanquish, which sports an 823-hp twin-turbo V12 engine, simply smashing design, and class for miles and miles.
Read the full article.

Image - Electrostatic motors come of age
Electrostatic motors come of age
Can static cling power the industrial processes of the future? A new startup called C-Motive Technologies says it has cracked the code. Ben Franklin made an electrostatic motor all the way back in the mid 1700s, but the technology has had limited application since.
Read the full article.

Image - New Hall effect discovered! No magnetic field required
New Hall effect discovered! No magnetic field required
An old physical phenomenon, known as the Hall effect, has revealed some new tricks, according to a team co-led by researchers at Penn State and MIT.
Read the full article.

Videos+: Technologies and inspiration in action
How suction sails work on huge ships
bound4blue is a company based in Spain making waves in the shipping industry with its innovative eSAIL suction sails, which produce six to seven times more lift than a conventional sail but are rigid towers. Looking like giant cylinders, bound4blue says its technology, which ranges in height from 12 m to 36 m, works "by utilizing a fan system to drag air across the sail's aerodynamically optimized surface, generating propulsive efficiency." The company says in some applications on large ships, a pair of autonomously controlled eSAILs can cut fuel consumption and carbon emissions by 15%. Several cargo and tanker ships are testing the technology in installations of one to four units. [Credit: Image courtesy of bound4blue]
Learn how suction sails work.
Learn even more specifics about how the bound4blue sails work here.

New products

Electrical/Electronics
View Products…
Mechanical
View Products…
Motion
View Products…


For advertising opportunities contact:

John Holmes
jholmes@nelsonpub.com
(847) 364-7441

 

Dan Beck
danbeck58@gmail.com
(518) 852-9624

Questions or comments about the eMagazine or articles? Contact us at: Designfax

www.designfax.net

webteam@designfax.net
Privacy Statement

If you choose not to receive any more issues of Designfax, please follow this link


Subscribe to DesignFax

Nelson Publishing, LLC | www.designfax.net
PO Box 424, Alto, MI 49302
webmaster@designfax.net

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

A Few of
Our Valued
Partners

Micro Plastics
Ask an expert about Smalley wave springs
MICROMO
ProtoLabs
Servometer
BellowsTech
igus
Beswick Engineering
Stratasys
Dassault Systemes
Rogan Corp.
C-Flex Bearing Co.
PI (Physik Instrumente)
FUTEK
Universal Robots
3D Systems
KHK USA - Gears
Orion Fans
Intech Power-Core
THK
MW Industries
Xcentric Mold & Engineering
Tech-Etch
EXAIR
Novotechnik
Goodfellow
JW Winco
Helical Products Co
Insaco
Suhner
AutomationDirect
Xometry
Universal Robots
OnRobot
Nexen
Kollmorgen
Allied Motion
Spirol
Tolomatic
E-Z Lok

Archives

View Archives

Our Other
Publications

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants