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Tech Tip: Fan selection - Why airflow is not just CFM

For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.

Useful! Snap-together LED enclosure lighting

Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.

The hidden hardware helping AI's heat problem: PCHEs

Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.

Nearly 1,000 parts: Industrial enclosure range expanded

Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.

Cool Tools: MetraSCAN BLACK2 -- Next-gen shop-floor 3D inspection

You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.

Compact, touchless position sensors: Wear-free operation in tight spaces

Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.

World's first 10-m safety laser scanner: See farther, protect more

Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m² of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.

Accelerate AI-driven machine vision systems

BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.

Millimeter-wave imaging inspection in real time

With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.

What are single-loop process controllers?

PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.

Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

EMI Investigations: New immunity development system

Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.

Battery packs for unmanned aerial vehicles

Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.

Easy-to-use precision measurement system

Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.

Why a soccer kick bends the ball path: SOLIDWORKS simulation

With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.

New fast-charging, long-running, bendable supercapacitor may be energy storage breakthrough

A new discovery overcomes one of the most pressing issues faced by high-powered, fast-charging supercapacitors: They usually cannot hold a large amount of energy in a small space. The work was published by researchers at University College London Feb. 17 in Nature Energy. While at the proof-of-concept stage, it shows enormous potential as a portable power supply in several practical applications including electric vehicles, phones, and wearable technology.

A new bendable supercapacitor made from graphene can be charged quickly, and it safely stores a record-high level of energy for use over a long period. [Credit: Dr Zhuangnan Li (UCL)]

 

 

First author of the study, Dr Zhuangnan Li (UCL Chemistry), said, "Our new supercapacitor is extremely promising for next-generation energy storage technology as either a replacement for current battery technology, or for use alongside it, to provide the user with more power.

"We designed materials which would give our supercapacitor a high power density (that is how fast it can charge or discharge) and a high energy density (which will determine how long it can run for)," he said. "Normally, you can only have one of these characteristics, but our supercapacitor provides both, which is a critical breakthrough.

"Moreover, the supercapacitor can bend to 180 degrees without affecting performance and doesn't use a liquid electrolyte, which minimizes any risk of explosion and makes it perfect for integrating into bendy phones or wearable electronics."

A team of chemists, engineers, and physicists worked on the new design, which uses an innovative graphene electrode material with pores that can be changed in size to store the charge more efficiently. This tuning maximizes the energy density of the supercapacitor to a record 88.1 Wh/L (Watt-hour per liter), which is the highest ever reported energy density for carbon-based supercapacitors.

Similar fast-charging commercial technology has a relatively poor energy density of 5 to 8 Wh/L, and traditional slow-charging but long-running lead-acid batteries used in electric vehicles typically have 50-90 Wh/L.

While the supercapacitor developed by the team has a comparable energy density to state-of-the-art lead-acid batteries, its power density is two orders of magnitude higher at over 10,000 Watt per liter.

Senior author and Dean of UCL Mathematical & Physical Sciences, Professor Ivan Parkin (UCL Chemistry), said, "Successfully storing a huge amount of energy safely in a compact system is a significant step towards improved energy storage technology. We have shown it charges quickly, we can control its output, and it has excellent durability and flexibility, making it ideal for development for use in miniaturized electronics and electric vehicles. Imagine needing only 10 minutes to fully charge your electric car or a couple of minutes for your phone -- and it lasting all day."

The researchers made electrodes from multiple layers of graphene, creating a dense but porous material capable of trapping charged ions of different sizes. They characterized it using a range of techniques and found it performed best when the pore sizes matched the diameter of the ions in the electrolyte.

The optimized material, which forms a thin film, was used to build a proof-of-concept device with both a high power and high energy density.

The 6-cm x 6-cm supercapacitor was made from two identical electrodes layered on either side of a gel-like substance that acted as a chemical medium for the transfer of electrical charge. This was used to power dozens of light-emitting diodes (LEDs) and was found to be highly robust, flexible, and stable.

Even when bent at 180 degrees, it performed almost the same as when it was flat, and after 5,000 cycles, it retained 97.8 percent of its capacity.

Senior author, Professor Feng Li (Chinese Academy of Sciences), said: "Over the next 30 years, the world of intelligent technology will accelerate, which will greatly change communication, transportation, and our daily lives. By making energy storage smarter, devices will become invisible to us by working automatically and interactively with appliances. Our smart cells are a great example of how the user experience might be improved, and they show enormous potential as portable power supply in future applications."

Source: University College London

Published March 2020

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