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| July 28, 2020 | Volume 16 Issue 28 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
maxon has completely overhauled its 2026/2027 catalog, streamlining its portfolio to reduce complexity and improve navigation. The new structure features dedicated sections for business units -- Medical, Aerospace, Industrial Automation, Mobility -- and specialized fields like Robotics and Space. Key product highlights include new ECX PRIME and ECX FLAT motors, GSW planetary gearheads, and ESCON2/EPOS4 controllers.
Learn more and check it out.
Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
Learn more.
The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
Learn more.
Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
Learn more.
SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
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PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
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NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.
Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.
The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
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FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.
If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.
NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.
Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.
The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.
Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.
ETH Pioneer Fellow Marcel Schuck is developing a robotic gripper that can manipulate small and fragile objects without touching them. The technology is based on sound waves.
The small installation that Marcel Schuck has assembled on his workbench at ETH university in Zurich, Switzerland, is reminiscent of a school physics lesson: an arrangement, comprising two semi-spheres and resembling a pair of headphones, is connected to a circuit board carrying microchips. He is using the assembly to demonstrate a physical effect. A small sphere hovers between the two semi-spheres, held up by ultrasound waves. "This phenomenon is known as acoustic levitation," the scientist explains.

[Photo credit: ETH Zurich/Stefan Weiss]
As part of his ETH Pioneer Fellowship, the former ETH doctoral student is currently developing a method that makes it possible to lift and manipulate small objects entirely without touching them. This could be particularly relevant in situations where damage to small components costs money, such as in the watchmaking or semiconductor industries.
Conventional robotic grippers sometimes damage fragile objects. To counter this, soft, rubber-like grippers can be used. Although these cause no damage, they are easily contaminated, like a well-used rubber eraser. Additionally, these soft robotic grippers only offer limited positioning accuracy.
"Gripping without touching" is the principle behind Schuck's project called "No-Touch Robotics." The technology is based on an effect that has been exploited for more than 80 years and was first used in space exploration. Ultrasound waves generate a pressure field that humans cannot see or hear. Pressure points are created as the acoustic waves overlay each other, and small objects can be trapped within these points. As a result, they seem to float freely in the air in an acoustic trap.

Marcel Schuck and his "no-grip" gripper. [Photo credit: ETH Zurich/Stefan Weiss]
The installation in his laboratory is the prototype for the product that Schuck wants to develop: an electronically controlled robot gripper using ultrasound. The 31-year-old scientist has fitted numerous small loudspeakers into the two semi-spheres, created using a 3D printer. The associated software allows Schuck to control the loudspeakers such that the pressure points can be moved around. The goal is to change their position in real time without the suspended object falling to the ground. This particular aspect is being researched by ETH doctoral student Marc Rothlisberger, who shares a lab at the Technopark Zurich with Schuck and Christian Burkard, a master's student.
Just using the existing technology, the scientists are able to move various small objects through space. The software adjusts the gripper to the shape of the object to be lifted, and a robot arm then transports the object to the target destination.
The principle of gripping without touching also has an economic benefit: When working with a conventional robot, a different gripper is required for almost every new shape. The acoustic gripper eliminates the need for an extensive set of expensive high-precision grippers.
It is not even necessary for the robot arm itself to be extremely precise. "The exact positioning is determined by the acoustic waves controlled by the software," Schuck says.

[Photo credit: ETH Zurich/Stefan Weiss]
Initially, Schuck wants to use the funding from his ETH Pioneer Fellowship to determine how robot grippers are deployed in practice. "The main aim is to explore the potential fields of application and open doors within industry," Schuck says.
The innovation is likely to be of interest to the watchmaking industry, where highly precise micromechanics is essential for handling expensive, minute components. Toothed gearwheels, for example, are first coated with lubricant, and then the thickness of this lubricant layer is measured. Even the faintest touch could damage the thin film of lubricant. Microchip production might be another attractive market for Schuck's technology.
Schuck is using some of the 150,000 Swiss francs ($157,000) from the fellowship to create a type of development kit for potential clients. This contains a robot gripper, control software, and instructions. Schuck stresses that he still does not know how the end product will look.
"That depends on the feedback I get from industry," he says. He hopes he will find a few interested parties who will collaborate with him on the further development of the acoustic gripper.
On the one hand, this should help to satisfy existing market needs. On the other hand, Schuck is keen for the technology to work not just in the laboratory, but in the real world. If he can manage this by the spring of 2021, Schuck figures he should be able to establish a start-up based on his innovative business idea.
Source: ETH (Eidgenossische Technische Hochschule Zurich)
Published June 2020