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What are single-loop process controllers?

PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.

Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

EMI Investigations: New immunity development system

Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.

Battery packs for unmanned aerial vehicles

Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.

Easy-to-use precision measurement system

Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.

Why a soccer kick bends the ball path: SOLIDWORKS simulation

With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.

Lightning-fast in-line verification, high-performance barcode reading

The Omron VHV5 Barcode Reader now combines high-performance barcode reading and calibrated ISO verification in one device. Replacing offline sample checks, it delivers 100% inline verification at production speeds up to 1,200 parts per minute. With flexible lighting, the VHV5 easily inspects labels and Direct Part Marks, even on challenging curved or irregular surfaces.
Learn more.

How to choose the right industrial Ethernet switch

Antaira Technologies breaks down 10 mission-critical capabilities separating industrial-grade switches from commercial compromises. Even if you aren't in IT engineering, you will find valuable networking knowledge in this guide to protect vital infrastructure.
Read the full article.

New CAM software cuts robotic machining deployment

At Automate (Booth #4476), RoboDK will showcase RoboDK CAM, which generates robotic machining programs directly from CAD files. Designed for easy deployment, it cuts setup time by up to 40%. Live demonstrations will show users how to create collision-free robot motion straight from CAD data, eliminating manual line-by-line coding.
Learn more about RoboDK CAM.

AI Tools You Can Use: What is OpenClaw? How do I get it and use it?

OpenClaw is trending big time right now, but what is it? The YouTubers over at Create a Pro Website run through the basics of what you need to know and how to implement it. Basically, OpenClaw is a next-gen 24/7 AI assistant that lives on your computer and can perform actions for you. You talk to it through a chat app. You can set it up to do real work such as alert you to important emails, answer emails for you, manage your calendar and travel, and so much more. There is a great intro video here and also a longer, very thorough step-by-step video to setting up OpenClaw.
View the OpenClaw intro video.
View the OpenClaw setup video.

New! 6-digit programmable display/controller

Bristol Instruments has released the OM 403UNI Series displays/ controllers, allowing users to monitor two or three simultaneous functions. Configured via OM Link software or front-panel buttons, they feature four- or six-digit displays with +/-0.05% of f.s. range accuracy. They function as numeric/bar-graph displays, controllers, data recorders, or accumulators. Additionally, they detect and alert users to error conditions like broken sensor wires.
Learn more.

Mini edge AI systems for vision, generative AI

As enterprises transition from PoC to real-world edge AI deployment, Aetina has launched its Mini Series Edge AI systems. Powered by NVIDIA Jetson Orin Nano and NX modules, these compact, fanless systems deliver high-performance vision and generative AI inference. Engineered for demanding industrial environments, they offer flexible camera connectivity, space-saving designs, and long-term reliability to accelerate smart infrastructure.
Learn more.

Thermal imaging on the quality control line

On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.

Built for the test bench, ready for the field

FUTEK's IDC150 Signal Conditioner packages high-performance signal conditioning in a rugged aluminum enclosure. Built for engineers needing accurate, synchronized data from strain gauge sensors, it fits prototyping and lab environments. The device connects seamlessly to existing setups and pairs with SENSIT software and Python APIs. It is ideal for compact, high-performance digital sensor evaluation.
Learn more.

Automotive lighting systems simplified, optimized

The new MLX81119 from Melexis is an 18-channel LIN RGB LED controller with an integrated DC/DC converter, designed to simplify and optimize automotive lighting systems. By generating the LED supply voltage locally on chip, this unit significantly reduces power dissipation, external components, and space requirements in increasingly dense vehicle applications such as door panels, dashboards, and charge-port lighting.
Learn more.

Doubling up layers of affordable solar thin films produces a cell with 34% efficiency

Solar cells have come a long way, but inexpensive, thin-film solar cells are still far behind more expensive, crystalline solar cells in efficiency. Now, a team of researchers suggests that using two thin films of different materials may be the way to go to create affordable, thin-film cells with about 34% efficiency.

"Ten years ago, I knew very little about solar cells, but it became clear to me they were very important," said Akhlesh Lakhtakia, Evan Pugh University Professor and Charles Godfrey Binder Professor of Engineering Science and Mechanics, Penn State.

Investigating the field, Lakhtakia found that researchers approached solar cells from two sides, the optical side (looking at how the sun's light is collected) and the electrical side (looking at how the collected sunlight is converted into electricity). Optical researchers strive to optimize light capture, while electrical researchers strive to optimize conversion to electricity.

"I decided to create a model in which both electrical and optical aspects will be treated equally," said Lakhtakia. "We needed to increase actual efficiency, because if the efficiency of a cell is less than 30%, it isn't going to make a difference." The researchers report their results in a recent issue of Applied Physics Letters.

Lakhtakia is a theoretician. He does not make thin films in a laboratory, but creates mathematical models to test the possibilities of configurations and materials so that others can test the results. The problem, he said, was that the mathematical structure of optimizing the optical and the electrical are very different.

Solar cells appear to be simple devices, he explained. A clear top layer allows sunlight to fall on an energy-conversion layer. The material chosen to convert the energy absorbs the light and produces streams of negatively charged electrons and positively charged ones moving in opposite directions. The differently charged particles get transferred to a top contact layer and a bottom contact layer that channel the electricity out of the cell for use. The amount of energy a cell can produce depends on the amount of sunlight collected and the ability of the conversion layer. Different materials react to and convert different wavelengths of light.

"I realized that to increase efficiency we had to absorb more light," said Lakhtakia. "To do that we had to make the absorbent layer nonhomogeneous in a special way."

That special way was to use two different absorbent materials in two different thin films. The researchers chose commercially available CIGS (copper indium gallium diselenide) and CZTSSe (copper zinc tin sulfur selenide) for the layers. By itself, CIGS's efficiency is about 20% and CZTSSe's is about 11%.

Schematic of a double thin-film layered solar cell. The sun enters at the top and reaches the CIGS and CZTSSe layers that absorb the light and create positive and negative particles that travel to the top and bottom contact layers, producing electricity. [Credit: Akhlesh Lakhtakia, Penn State]

 

 

 

 

These two materials work in a solar cell because the structure of both materials is the same. They have roughly the same lattice structure, so they can be grown one on top of the other, and they absorb different frequencies of the spectrum so they should increase efficiency, according to Lakhtakia.

"It was amazing," said Lakhtakia. "Together they produced a solar cell with 34% efficiency. This creates a new [thin-film] solar cell architecture -- layer upon layer. Others who can actually make solar cells can find other formulations of layers and perhaps do better."

According to the researchers, the next step is to create these cells experimentally and see what the options are to get the best results.

Source: Penn State

Published September 2020

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