Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

What's a strain wave harmonic gearing torque sensor?

Strain wave harmonic gearing sensors from FUTEK are an alternative to six-degrees-of-freedom (DOF) sensors used in applications such as robotic arms that are used in surgery. For example, during some laparoscopic surgery procedures, surgeons must hold the position of the end effector (the instrument inside the abdominal cavity) while the robot arm is moving. This maneuver is difficult to perform with 6-DOF sensors only, because it requires torque measurement on each joint. Strain wave harmonic gearing sensors can handle it, and they are less expensive to implement because torque measurement can be obtained for selected joints only if necessary.
Learn more.

Raspberry Pi: Pico microcontroller

The Raspberry Pi Pico is built around the brand-new Raspberry Pi RP2040 microcontroller, delivering a flexible, highly affordable development platform that can also be directly deployed into end products -- all for 4 bucks. At the heart of the Raspberry Pi Pico is RP2040, which features two ARM Cortex-M0+ cores clocked at 133 MHz; 264 kB of on-chip SRAM; 30 multifunction GPIO pins; dedicated hardware for commonly used peripherals alongside a programmable I/O subsystem for extended peripheral support; a four-channel ADC with internal temperature sensor; and built-in USB 1.1 with host and device support. Also look for the RP2040 chip to be sold as a standalone product very, very soon.
Learn more from Newark.
Watch a short video intro for this product.

New robust angle sensors for off-highway and more

Novotechnik, U.S. introduces the RFE 3200 Series of resilient, touchless Hall-Effect angle sensors. These sensors are specifically designed to operate in demanding environments like off-highway equipment and feature ingress protection to IP69K, EMC immunity, and a decoupled sensor/magnet. The RFE Series measures from 0 to 360 deg and can be ordered with one (partially redundant) or two (fully redundant) channels. High resolution with great dynamic response, large mechanical tolerances, and feasibility of customer-specific output options are added benefits of this wear-free technology.
Learn more.

Automotive single-chip solution for ultra-wide touch displays

Microchip Technology has just announced its maXTouch MXT2912TD-UW touchscreen controller. This is the industry's first automotive-qualified, single-chip solution that addresses display sizes up to 45 in. with a very wide aspect ratio, supporting LCD and OLED display technologies. This controller reduces the need for multiple touch controllers within a vehicle's HMI display. It provides the highest report rate for wide displays and is independent of the display resolution.
Learn more.

Automotive antenna-on-package mmWave sensors with Texas Instruments RFIC

D3 Engineering, a Texas Instruments platinum design partner, recently announced their DesignCore RS-1843AOP and RS-1843AOPU mini mmWave Radar Sensors. They feature a 1-in. cube form factor, heat-spreading metal body, and mounting tabs. They may be used with a PC or embedded platform to facilitate field testing, sensing evaluation, algorithm development, and application demonstrations. Automotive applications include parking assist and collision avoidance. Other applications include robotics, autonomous machines, industrial vehicle systems, and facility monitoring, as well as people counting and tracking.
Learn more.

Pinpoint the leading cause of Industrial Ethernet failures

Fluke Networks introduces the LinkIQ-IE Cable+Network Industrial Ethernet Tester designed to troubleshoot network cabling, the leading cause of Industrial Ethernet failures. With Ethernet-based technologies increasingly the default for automation networks, the need for easy-to-use tools to troubleshoot these networks is growing rapidly. By combining Fluke Networks' state-of-the-art cable measurement technology and basic tests for Industrial Ethernet switches, LinkIQ-IE speeds and simplifies the discovery of network failures in a simple-to-use touchscreen interface akin to a smartphone.
Learn more.

Premium Hi-Temp ETX Series thermoelectric coolers

Laird Thermal Systems has developed a thermoelectric module series that is rated for high temperature in emerging optoelectronic applications, including LiDAR and CMOS sensors for autonomous systems in vehicles and drones, digital light processors (DLP) used in 3D machine vision and advanced lighting systems, and optical transceivers. The HiTemp ETX Series thermoelectric cooler has a robust construction that allows it to survive in temperatures up to 150 C, exceeding most outdoor applications. These solid-state heat pumps are assembled with advanced materials that boost cooling capacity by up to 10% compared to traditional thermoelectric coolers.
Learn more.

Compact power module with side flange mounting

SCHURTER's proven power entry module, series DD11, provides a high level of functional integration in the most minimal of package dimensions. The power module is ideally suited for equipment with low-profile panels. Consisting of an IEC appliance inlet (C14), which is compatible with cord retention, 1- or 2-pole fuse holder, and power ON/OFF switch, the DD11 is now available with side mounting flanges in addition to the existing model with top and bottom flanges. The new model is designed to minimize height when vertically mounted. Applications include medical, IT and telecom, office and household equipment, and automation systems.
Learn more.

Automotive Ethernet cables

The ODU MINI-SNAP for Single Pair Ethernet (SPE) enables Ethernet connections via copper cables with a single twisted wire pair, while allowing for the voltage supply of terminal devices via PoDL (Power over Data Line). The simpler design of the new generation of connectors and the associated weight and space reduction are good for designers and developers in various areas. SPE is currently being introduced in new automotive generations, replacing CAN and other bus systems. In the future, communication, controls, and security functions will be managed uniformly via Ethernet.
Learn more.

Cool Tools: Complete 3D scan and reverse engineering suite for under 15 grand

Verisurf Software is offering special limited-time pricing on its 3D scanning and reverse engineering solution bundle. It has everything needed to quickly deploy the system, including: Verisurf Scan Data and Reverse Engineering Suite with Quick Surface, Verisurf online training, Peel 2 3D handheld scanner, 1-year hardware warranty, and Peel 2 and Verisurf installation and setup video. The Verisurf Scan Data Reverse Engineering Suite is part of the recently released Verisurf 2020, the only measurement, inspection, and reverse engineering software dedicated to Model-Based Definition (MBD) and built on a CAD/CAM platform.
Learn more.

Asset tracking down to the centimeter

ON Semicon-ductor's Quuppa Intelligent Locating System enables real-time tracking of Bluetooth tags and devices -- with centimeter-level accuracy even in challenging environments. Quuppa technology allows positioning updates to be sent up to 50 times per second, providing a reliable and versatile Real-Time Locating System (RTLS) solution for all industries. Users can design ultra-low-power indoor asset-tracking applications with Direction Finding features and advanced Angle of Arrival (AoA) technology.
Learn more.

Noncontact measurement of speed and length

With the SPEETEC, SICK has expanded its product range for speed and length measurement of objects moving in a linear path to include technology that measures directly on the material surface. The non-contact sensor is able to measure a wide range of web and continuous materials, as well as blanks, with incredible accuracy. This speed sensor closes the gap between tactile, indirect-measuring encoder solutions and laser velocimeters, which are often expensive to purchase and require considerable effort to integrate and operate.
Learn more.

Displays: New HMI and drive faceplates

ABB's CP600 Gen 2 HMIs offer NEMA 4X rating, an expanded temperature range, 33% brighter screens, additional communications ports, and integral web server capability, allowing users to expand HMI usage into more applications. Available in 7-, 10-, and 15-in. sizes, the CP600 Gen2 HMI units join the CP600-eCo units and the CP600-Pro units to cover the full range of industrial display needs.
Learn more.

Cool Tools: Hexagon RS6 high-speed laser scanner

The handheld or arm-mounted RS6 laser scanner available from Exact Metrology is designed for high-speed and high-accuracy scanning. When compared to other scanners, the RS6 has a 3x faster frame rate, a 30% wider laser stripe, and excellent scanning performance on difficult surfaces (including glossy black plastic automotive body parts or molded carbon fiber components). Its unique SHINE technology allows you to scan 99% of parts without touching the scanner exposure. It scans up to 1.2 million points/sec with a scan rate of 300 Hz.
Learn more.

New Intellistat Ion Air Gun for static elimination

EXAIR's patented Intellistat Ion Air Gun is a handheld and lightweight solution for static elimination in clean processes or sensitive assembly work such as scientific and electronic test facilities, laboratories, and clean rooms. The Intellistat was designed to consume minimal compressed air while simultaneously delivering precise blow-off, and exceptional static decay rates capable of reducing 1000 V to less than 100 V in less than a second at up to 24 in. away.
Learn more.

Doubling up layers of affordable solar thin films produces a cell with 34% efficiency

Solar cells have come a long way, but inexpensive, thin-film solar cells are still far behind more expensive, crystalline solar cells in efficiency. Now, a team of researchers suggests that using two thin films of different materials may be the way to go to create affordable, thin-film cells with about 34% efficiency.

"Ten years ago, I knew very little about solar cells, but it became clear to me they were very important," said Akhlesh Lakhtakia, Evan Pugh University Professor and Charles Godfrey Binder Professor of Engineering Science and Mechanics, Penn State.

Investigating the field, Lakhtakia found that researchers approached solar cells from two sides, the optical side (looking at how the sun's light is collected) and the electrical side (looking at how the collected sunlight is converted into electricity). Optical researchers strive to optimize light capture, while electrical researchers strive to optimize conversion to electricity.

"I decided to create a model in which both electrical and optical aspects will be treated equally," said Lakhtakia. "We needed to increase actual efficiency, because if the efficiency of a cell is less than 30%, it isn't going to make a difference." The researchers report their results in a recent issue of Applied Physics Letters.

Lakhtakia is a theoretician. He does not make thin films in a laboratory, but creates mathematical models to test the possibilities of configurations and materials so that others can test the results. The problem, he said, was that the mathematical structure of optimizing the optical and the electrical are very different.

Solar cells appear to be simple devices, he explained. A clear top layer allows sunlight to fall on an energy-conversion layer. The material chosen to convert the energy absorbs the light and produces streams of negatively charged electrons and positively charged ones moving in opposite directions. The differently charged particles get transferred to a top contact layer and a bottom contact layer that channel the electricity out of the cell for use. The amount of energy a cell can produce depends on the amount of sunlight collected and the ability of the conversion layer. Different materials react to and convert different wavelengths of light.

"I realized that to increase efficiency we had to absorb more light," said Lakhtakia. "To do that we had to make the absorbent layer nonhomogeneous in a special way."

That special way was to use two different absorbent materials in two different thin films. The researchers chose commercially available CIGS (copper indium gallium diselenide) and CZTSSe (copper zinc tin sulfur selenide) for the layers. By itself, CIGS's efficiency is about 20% and CZTSSe's is about 11%.

Schematic of a double thin-film layered solar cell. The sun enters at the top and reaches the CIGS and CZTSSe layers that absorb the light and create positive and negative particles that travel to the top and bottom contact layers, producing electricity. [Credit: Akhlesh Lakhtakia, Penn State]

 

 

 

 

These two materials work in a solar cell because the structure of both materials is the same. They have roughly the same lattice structure, so they can be grown one on top of the other, and they absorb different frequencies of the spectrum so they should increase efficiency, according to Lakhtakia.

"It was amazing," said Lakhtakia. "Together they produced a solar cell with 34% efficiency. This creates a new [thin-film] solar cell architecture -- layer upon layer. Others who can actually make solar cells can find other formulations of layers and perhaps do better."

According to the researchers, the next step is to create these cells experimentally and see what the options are to get the best results.

Source: Penn State

Published September 2020

Rate this article