September 22, 2020 Volume 16 Issue 36

Electrical/Electronic News & Products

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Board-level EMI shielding: DIY in minutes

ProtoShield sheets from Tech-Etch are depth-etched with a checkerboard pattern for folding, so they can be easily formed into many diverse configurations. In the product-development stage, fully functional shields can be created in minutes with just a pair of scissors and a straight edge for folding. Offered in two sizes: standard (.25-in. squares) and metric (5-mm squares). Both versions are solderable and corrosion resistant due to nickel silver material. Shield prototypes can be directly soldered to the board, or shield clips can be used for easy mounting. Samples available.
Learn more.


Isolated probing tech for fast-switching power device testing

Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
Learn more.


Protect sensitive electronics in explosive environments with new aluminum ATEX Cabinet Cooler Systems

EXAIR's ATEX Cabinet Cooler® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
Learn more.


PLC handbook chock full of must-know information

Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
Get this great resource today.


Haptic feedback prototyping kit from TDK

Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
Learn more.


Mini ESD preset torque screwdriver

Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
Learn more.


Laumas load cells and electronics from AutomationDirect

Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
Learn more.


Engineer's Toolbox: What is ground loop feedback?

Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
Read the full article.


What is a braking resistor?

According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
View the video.


New Digital Static Meter: Precise measurement, easy use

Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
Learn more.


New laser cutting modulating strategy tested with Mikrotron high-speed camera

Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
Read the full article.


All-in-one embedded PLC based on Raspberry Pi 4 -- build control applications

The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
Learn more.


Torque sensors for fastening applications and more

Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
Learn more.


Wide-angle camera optimized for larger, faster conveyor belts

Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
Learn more.


Handheld thermal imager cuts diagnostic time

The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
Learn more.


Doubling up layers of affordable solar thin films produces a cell with 34% efficiency

Solar cells have come a long way, but inexpensive, thin-film solar cells are still far behind more expensive, crystalline solar cells in efficiency. Now, a team of researchers suggests that using two thin films of different materials may be the way to go to create affordable, thin-film cells with about 34% efficiency.

"Ten years ago, I knew very little about solar cells, but it became clear to me they were very important," said Akhlesh Lakhtakia, Evan Pugh University Professor and Charles Godfrey Binder Professor of Engineering Science and Mechanics, Penn State.

Investigating the field, Lakhtakia found that researchers approached solar cells from two sides, the optical side (looking at how the sun's light is collected) and the electrical side (looking at how the collected sunlight is converted into electricity). Optical researchers strive to optimize light capture, while electrical researchers strive to optimize conversion to electricity.

"I decided to create a model in which both electrical and optical aspects will be treated equally," said Lakhtakia. "We needed to increase actual efficiency, because if the efficiency of a cell is less than 30%, it isn't going to make a difference." The researchers report their results in a recent issue of Applied Physics Letters.

Lakhtakia is a theoretician. He does not make thin films in a laboratory, but creates mathematical models to test the possibilities of configurations and materials so that others can test the results. The problem, he said, was that the mathematical structure of optimizing the optical and the electrical are very different.

Solar cells appear to be simple devices, he explained. A clear top layer allows sunlight to fall on an energy-conversion layer. The material chosen to convert the energy absorbs the light and produces streams of negatively charged electrons and positively charged ones moving in opposite directions. The differently charged particles get transferred to a top contact layer and a bottom contact layer that channel the electricity out of the cell for use. The amount of energy a cell can produce depends on the amount of sunlight collected and the ability of the conversion layer. Different materials react to and convert different wavelengths of light.

"I realized that to increase efficiency we had to absorb more light," said Lakhtakia. "To do that we had to make the absorbent layer nonhomogeneous in a special way."

That special way was to use two different absorbent materials in two different thin films. The researchers chose commercially available CIGS (copper indium gallium diselenide) and CZTSSe (copper zinc tin sulfur selenide) for the layers. By itself, CIGS's efficiency is about 20% and CZTSSe's is about 11%.

Schematic of a double thin-film layered solar cell. The sun enters at the top and reaches the CIGS and CZTSSe layers that absorb the light and create positive and negative particles that travel to the top and bottom contact layers, producing electricity. [Credit: Akhlesh Lakhtakia, Penn State]

 

 

 

 

These two materials work in a solar cell because the structure of both materials is the same. They have roughly the same lattice structure, so they can be grown one on top of the other, and they absorb different frequencies of the spectrum so they should increase efficiency, according to Lakhtakia.

"It was amazing," said Lakhtakia. "Together they produced a solar cell with 34% efficiency. This creates a new [thin-film] solar cell architecture -- layer upon layer. Others who can actually make solar cells can find other formulations of layers and perhaps do better."

According to the researchers, the next step is to create these cells experimentally and see what the options are to get the best results.

Source: Penn State

Published September 2020

Rate this article

[Doubling up layers of affordable solar thin films produces a cell with 34% efficiency]

Very interesting, with information I can use
Interesting, with information I may use
Interesting, but not applicable to my operation
Not interesting or inaccurate

E-mail Address (required):

Comments:


Type the number:



Copyright © 2020 by Nelson Publishing, Inc. All rights reserved. Reproduction Prohibited.
View our terms of use and privacy policy