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Machine vision enforces zero-defect manufacturing of engine fans

Engine cooling fan failure in commercial vehicle applications can result in power unit overheating and catastrophic engine damage. To mitigate these risks, a leading manufacturer of engine components has deployed an advanced machine vision system based on SVS-Vistek cameras to enforce zero-defect quality standards. The implementation presented substantial technical challenges.
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Do-it-yourself board-level EMI shielding

ProtoShield sheets from Tech-Etch are depth-etched with a checkerboard pattern for folding, so they can be easily formed into many diverse configurations. In the product-development stage, fully functional shields can be created in minutes with just a pair of scissors and a straight edge for folding. Offered in two sizes: standard (.25-in. squares) and metric (5-mm squares). Both versions are solderable and corrosion resistant due to nickel silver material. Shield prototypes can be directly soldered to the board, or shield clips can be used for easy mounting. Samples available.
Learn more.

New angle sensors designed for rugged applications

Novotechnik's new Vert-X 26 Series of non-contacting magnetic angle sensors use the Hall effect to track the position of the shaft and are designed for rugged applications like automotive and off-highway equipment where high humidity, dampness, dust, and/or vibrations are expected. They are plug-in sensors using an AMP MQ5 6-pole connector, with a measurement range from 0 to 360 degrees. Both single and fully redundant versions are available.
Learn more.

Cool Tools: Mobile surface measuring solution

With its lightweight, compact design and the smallest skidless probe system available on the market, the MarSurf M 510 Series is an ideal solution for precise surface measurement across a wide range of applications. The series offers convenient mobile testing of P, R, and W parameters with just one instrument, and users can create up to 1,000 measuring programs. This instrument can cover a broad spectrum of applications in sectors such as mechanical engineering, automotive, medical, and aerospace.
Learn more from Mahr.

Code-free LIN LED driver rewrites the rules of automotive LED design

Melexis has unveiled the MLX80124, a highly configurable, code-free LIN LED driver. It is designed to radically simplify the development of dynamic RGB-LED automotive ambient lighting applications for engineers of all backgrounds. The MLX80124's unique innovation enables engineers to configure behavior without writing or compiling a single line of code. Instead, a GUI provides access to configurable parameters, delivering the full lighting functionality expected by tier 1 suppliers and OEMs.
Learn more.

EMI filters -- the first line of defense in military/aerospace electronics

When failure is not an option, high-reliability EMI filters deliver superior high-frequency EMI suppression for mission-critical applications in aerospace and defense. The experts at Johanson Technology run through your options and what makes each type beneficial for specific applications.
Read the full article.

Fastest workstation for SOLIDWORKS?

What's the fastest new workstation for SOLIDWORKS users? The experts at TriMech Group have done their testing and made their decision. It's the Dell Pro Max Tower T2. Dell's Precision Brand top-range PCs have a new name -- Pro Max -- and they are the only units certified for professional applications such as SOLIDWORKS and CATIA. Learn why TriMech thinks this PC, which replaces the best-selling Dell Precision 3680 model, is a winner.
View the video.

Cool Tools: HandySCAN BLACK Elite handheld 3D scanner

Optimized to meet the needs of design, manufacturing, and metrology professionals, FARO's HandySCAN BLACK Elite provides an effective and reliable way to acquire accurate 3D measurements of physical objects anywhere.
Read the full article.

Rotary sensor counts to 44 turns -- even when you lose power!

Novotechnik, U.S. introduces the MC-1 2800 Series of 44-Turn multi-turn sensors with several new output interfaces. These sensors feature patented, non-volatile technology that retains turn count even when power is lost and reports correct count when power is restored. In addition to the IO-Link interface, the MC-1 now features an analog ratiometric, CANopen, and CAN SAE J1939 interface options. Mechanical life is more than 50 million movements. Applications include automotive and off-highway vehicle steering and driveline, agricultural and construction machinery, medical equipment, and gate drives.
Learn more.

How to cut EMI gasket costs for military projects

Specialty Silicone Products (SSP) says it is enabling defense contractors to reduce EMI gasket costs without compromising quality or performance. In addition to cost-effective nickel-graphite materials, SSP provides molded or bonded EMI frame gaskets that maximize yields and reduce waste. SSP also makes continuous rolls that are less expensive to produce and faster to fabricate into finished parts.
Read the SSP blog.

Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

Real-World Applications: Automating escape room experiences

"Pay no attention to that man behind the curtain," the Wizard famously said in The Wizard of Oz. See how industrial automation products from AutomationDirect can be applied to unique applications, such as the advanced control needed to make a sophisticated escape room run.
Read the full article.

PFC capacitors for consumer electronics

TDK introduces the B3270xP, a series of ultra-small, metallized polypropylene (MKP) film capacitors tailored for power factor correction (PFC) stages in power supplies for consumer electronics. With their compact design and self-healing properties, these components are engineered for use in high-density circuit designs for devices such as laptops and gaming consoles.
Learn more.

Raspberry Pi releases 1-TB SSD for 70 bucks!

Raspberry Pi, the incredibly popular and affordable single-board computer system, is getting a big bump up in the memory department. A 1-TB solid-state drive is now available for the Raspberry Pi 5 and other devices. Besides the huge storage space, it boasts super-fast startup and fast data transfer. Available directly from Raspberry Pi for right now. Should be hitting U.S. resellers soon. Requires Raspberry Pi 5-compatible M.2 adapter.
Read the Raspberry Pi blog with more specs. Other new add-ons available.

Advanced metrology accelerates performance for American race team

In motorsports, where aerodynamic efficiency and mechanical accuracy can mean the difference between a podium finish and a mid-pack result, precision isn't a luxury -- it's a necessity. As Brian Winters, Product Manager at Hexagon - Manufacturing Intelligence division, writes, Minnesota-based JDC-Miller MotorSports understands this better than most.
Read the full article.

Researchers find unexpected electrical current that could stabilize fusion reactions

Electric current is everywhere, from powering homes to controlling the plasma that fuels fusion reactions to possibly giving rise to vast cosmic magnetic fields. Now, scientists at the U.S. Department of Energy's (DOE) Princeton Plasma Physics Laboratory (PPPL) have found that electrical currents can form in ways not known before.

The novel findings could give researchers greater ability to bring the fusion energy that drives the sun and stars to Earth.

"It's very important to understand which processes produce electrical currents in plasma and which phenomena could interfere with them," said Ian Ochs, graduate student in Princeton University's Program in Plasma Physics and lead author of a paper selected as a featured article in Physics of Plasmas in June 2020. "They are the primary tool we use to control plasma in magnetic fusion research."

Fusion is the process that smashes together light elements in the form of plasma -- the hot, charged state of matter composed of free electrons and atomic nuclei -- generating massive amounts of energy. Scientists are seeking to replicate fusion for a virtually inexhaustible supply of power to generate electricity.

An artist's rendering of electrical current flowing through a tokamak fusion facility. [Credit: Elle Starkman/PPPL Office of Communications]

 

 

 

 

The unexpected currents arise in the plasma within doughnut-shaped fusion facilities known as tokamaks. The currents develop when a particular type of electromagnetic wave, such as those that radios and microwave ovens emit, forms spontaneously. These waves push some of the already moving electrons, "which ride the wave like surfers on a surfboard," said Ochs.

The frequencies of these waves matter. When the frequency is high, the wave causes some electrons to move forward and others backward. The two motions cancel each other out, and no current occurs.

When the frequency is low, however, the wave pushes forward on the electrons and backward on the atomic nuclei, or ions, creating a net electrical current. Ochs found that researchers could, surprisingly, create these currents when the low-frequency wave was a particular type called an "ion acoustic wave" that resembles sound waves in air.

The significance of this finding extends from the relatively small scale of the laboratory to the vast scale of the cosmos. "There are magnetic fields throughout the universe on different scales, including the size of galaxies, and we don't really know how they got there," Ochs said. "The mechanism we discovered could have helped seed cosmic magnetic fields, and any new mechanisms that can produce magnetic fields are interesting to the astrophysics community."

The results from the pencil-and-paper calculations consist of mathematical expressions that give scientists the ability to calculate how these currents, which occur without electrons directly interacting, develop and grow. "The formulation of these expressions was not straightforward," Ochs said. "We had to condense the findings so they would be sufficiently clear and use simple expressions to capture the key physics."

The results deepen the understanding of a basic physical phenomenon and were also unexpected. They appear to contradict the conventional notion that current drives require electron collisions, Ochs said.

"The question of whether waves can drive any current in plasma is actually very deep and goes to the fundamental interactions of waves in plasma," said Nathaniel Fisch, a coauthor of the paper, professor and associate chair of the Department of Astrophysical Sciences, and director of the Program in Plasma Physics. "What Ochs derived in masterful, didactic fashion, with mathematical rigor, was not only how these effects are sometimes balanced, but also how these effects sometimes conspire to allow the formation of net electrical currents."

Source: DOE/Princeton Plasma Physics Laboratory

Published November 2020

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