January 26, 2021 Volume 17 Issue 04

Mechanical News & Products

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Cool! New energy-efficient R290 enclosure air conditioners

Seifert Systems introduces PFAS-free SoliTherm® SlimLine NEO air conditioners using eco-friendly R290 refrigerant. These units offer high energy efficiency (EER up to 3.6) and a compact, under-8-in. internal depth. Featuring maintenance-free design with external or recessed mounting options, they deliver up to 8,500 BTU/hr, providing flexible cooling solutions for varied industrial enclosure needs. Several models available based on size/cooling capacity needs.
Learn more and see all your options.


Surface inspection: From Army depot to factory floor

Born from U.S. Army requirements for rotorcraft inspection, the GelSight Modulus 3D surface measurement system has surpassed 100 units sold to commercial and Department of Defense customers. The handheld, micron-scale tool with interchangeable probe tips delivers fast, high-res measurements in places traditional tools can't reach.
Read the full article.


What is Cold Metal Fusion?

Cold Metal Fusion is an open industry standard for sinter-based metal additive manufacturing. It combines polymer SLS design freedom with reliable debinding and sintering workflows, enabling complex geometries, lightweighting, lattice structures, conformal cooling channels, and high-precision metal parts with predictable shrink behavior. Now available from TriMech Group, this process offers a faster, cost-effective way to produce strong, high-performance metal parts.
Learn more from TriMech Group.


Cool! Internal threading in hard materials now possible

INSACO has a new capability where they can machine an internal thread in ceramic, sapphire, quartz, and other very hard materials. This advance pushes the boundaries of what's possible to support advanced applications that demand high precision and complexity. Ultra-hard materials are alternatives for when metal can't do the job. Ideal for aerospace, medical, and industrial applications.
Learn more. Video available on right side of page.


ClampDisk micro fastener is new alternative for automotive and consumer electronics

Designed as a unique alternative in assemblies for the automotive and consumer electronics markets, the ClampDisk Press-on Fastener is a newer offering from PennEngineering that delivers a fast, simple way to achieve sheet-to-sheet clamped fastening while replacing the use of standard screws, nuts, and adhesives. ClampDisk eliminates over-installation, cross-threading, stripped screw heads, broken screws, and damaged product. This fastener can be removed easily with a sharp-edged tool.
See how ClampDisk works.


Simplify appliance glass assembly

Henkel's Technomelt PUR 9015 BV/WV is a polyurethane hotmelt adhesive providing high initial strength and long-term durability for glass and large-panel appliance assembly. It enables immediate handling, excellent substrate adhesion, and high thermal resistance, while supporting automated, cost-efficient production. It offers a flexible solution for high-reliability manufacturing.
Learn more.


Made-to-order stamped components for insert molding

Traditionally, OEMs source metal inserts and insert molding services separately. Not anymore. Plastics manufacturers and injection molders are now taking on more of the sourcing responsibility for insert molded parts, and they are partnering with Boker's, who has a long-term proven record for delivering precision stampings with quick turnaround times and ensuring metal inserts are mold-ready upon delivery. Boker's has immediate access to over 2,000 commonly specified and hard-to-find materials.
Learn more.


SDP/SI Shaftloc Fastening System

Shaftloc is a unique, reusable locking device for securely mounting mechanical components like gears and sprockets onto shafts without the need for keyways, set screws, or adhesives. Its simple, two-piece design offers a cost-effective alternative to traditional fasteners, providing high clamping force and vibration resistance. Installed with standard tools, Shaftloc is perfect for designers seeking flexible, hubless mounting solutions. Available in four styles.
Learn more from SDP/SI.


Epoxy engineered for heat-sink bonding

Master Bond EP54TC is a two-component epoxy engineered for heat-sink bonding and thermal management applications. Featuring the highest thermal conductivity in the Master Bond electrically insulating portfolio, it delivers exceptional heat dissipation while remaining electrically non-conductive and compliant with ASTM E595 NASA low outgassing requirements. It supports thin bond lines and efficient void filling to maximize thermal performance.
Learn more.


Metal 3D printing: Right at your desktop

From prototyping to tooling or batch production of end-use parts, the Studio System 2 from Desktop Metal brings metal 3D printing to any office, studio, or lab setting. This powder- and laser-free system consists of an easy-to-adopt two-step process: print using pre-bound metal rod feedstock and then sinter. It requires minimal training and operator intervention. Combined with next-gen Separable Supports and a software-controlled workflow, the Studio System makes metal 3D printing simpler than ever. This platform offers more materials than any other metal extrusion 3D-printing system on the market, including Inconel 625, titanium (Ti64), copper, tool steels, and stainless steels.
View the video and learn more.


Metal 3D printing: EOS adds four new materials

Industrial 3D-printing supplier EOS has added four new metal additive manufacturing materials to its portfolio: an iron-nickel alloy that boasts stability under fluctuating temps, a nickel alloy with high strength and extreme corrosion resistance, a low-alloyed steel prized for its high toughness and strength, and an industrial-grade stainless steel. Each has been optimized for EOS Laser Powder Bed Fusion systems.
Get all the details.


Application Note: Disc springs in mechanical braking system

Braking systems for off-highway equipment are commonly designed to be hydraulically actuated, but without an additional fail-safe system, this design alone has limited reliability. If a hydraulic seal is compromised, or the hydraulic cylinder loses pressure for any reason, the brakes fail. One solid mechanical back-up design uses SPIROL disc springs.
Read the full article.


Configurable welding platform for flexible manufacturing

Emerson's new Branson Polaris Ultrasonic Welding Platform offers a highly configurable, smart solution for advanced manufacturing. It features secure connectivity and real-time control to join diverse materials, from medical devices to food packaging. With adaptable power supplies and actuators, the system scales from benchtop lab trials to fully automated production lines, optimizing footprint and data storage to meet complex application needs.
Learn more.


SPIROL receives 2025 Supplier Excellence Recognition Award from Caterpillar

Kudos to SPIROL! The engineered fasteners manufacturer has received the 2025 Supplier Excellence Recognition Award from Caterpillar Inc. This prestigious award recognizes suppliers who demonstrate world-class performance and a sustained commitment to quality, delivery, and operational excellence.
Read the full article.


Eliminate cotters, bolts, nuts with SLIC Pin®

The SLIC Pin (Self-Locking Implanted Cotter Pin) from Pivot Point is a pin and cotter all in one. This one-piece locking clevis pin is cost saving, fast, and secure. It functions as a quick locking pin wherever you need a fast-lock function. It features a spring-loaded plunger that functions as an easy insertion ramp. This revolutionary fastening pin is very popular and used successfully in a wide range of applications.
Learn more.


Shades get a little weird: Wider range of car colors rolled off the world's assembly lines in 2020

The automotive color "Parolis Purple" by BASF.

 

 

The BASF Color Report 2020 for Automotive OEM Coatings shows the automotive color palette shifting in unconventional ways, unveiling a wider range of chromatic colors rolling off the world's assembly lines.

Diverse shades like blue and yellow are making gains in some regions, while red and violet are slowly cutting the lead held by the achromatic colors in other parts of the world. The expanding color spaces made the overall spectrum broader than 2019 and added a flash of brilliance.

Despite the shift in colors, the achromatic colors -- white, black, silver, and gray -- followed a familiar pattern, coating the majority of the vehicles produced. As it has been for several years, white is still the most popular car color around the world.

The data cited throughout the report shows lower total vehicle production than in past years. It includes times when automakers had to shut down due to COVID-19. The global pandemic has deeply affected the mobility economy and the world.

EMEA: Greater diversity of chromatic colors and shades
Europe, Middle East, and Africa (EMEA) follows the global movement of chromatic colors. In 2020, about 11% of new vehicles in EMEA were coated in blue, making it the most popular chromatic color. Violet is a newcomer to the market, increasing diversity even more. Other chromatic colors are also gaining popularity, especially on smaller SUVs as their market segment grows.

Part of the variety comes from the diversity of shades. OEM automakers used more than 160 distinct shades of blue in 2020 on vehicles in EMEA. Gray was second with 140 shades. Both color spaces were more diverse than white, which only had 70 distinct shades.

In the achromatic spectrum, white is still on top at 28% of the market, followed by gray and black.

"Color variety changes with size. For example, where violet has a unique home in mid-size SUVs, it does not appear in great numbers in smaller or larger SUVs," said Mark Gutjahr, head of Automotive Color Design, EMEA. "The opposite is true with yellow, which shows up in both the very small and the very large, but not the middle. These are specific and unique color positions that appear and disappear throughout the segments."

North America: More blue, just as anticipated
North American car buyers have fewer choices for chromatic colors, but that doesn't mean they're choosing fewer chromatic cars, trucks, or SUVs. Blue gained more popularity as an automotive color in North America, edging out red, while beige and brown have dropped off the list. That leaves green as the only other chromatic color in significant numbers in the region.

Shades of blue are seen as more elegant, and buyers who may have chosen beige or brown in the past seem to be moving to blues or grays. BASF designers could see this coming. As early as 2016, BASF designers described blue as "a major color direction for the automotive industry that will gain market share in upcoming years." Automotive designers often look three to four model years ahead when developing colors, and the market has played out exactly as predicted.

"There's a lot to get excited about with the bright colors we're seeing," said Paul Czornij, head of design, The Americas. "Just as we predicted three or four years ago, blue is having a moment in the sun, and we're using some beautiful effects and pigments that advance the possibilities of hue and texture in this important design space."

Asia Pacific: Black and gray rising, while brighter colors showing up
Asia Pacific is home to the largest volume of automotive production in the world and is a microcosm of global color popularity. While every region is different, Asia Pacific's preferences mirror global data, and its bright colors mirror the awakening that chromatic colors are experiencing elsewhere.

White is still the most popular color in the region, coating about 48% of the vehicles produced. Black and gray continue to improve, following a three-year trend that eats away at the dominance of white.

While the total numbers aren't huge, brown, green, and violet are all consistent in color popularity. It will be a long time before they challenge white for the most popular, but for now, they add to the tremendous diversity of color in Asia Pacific.

"People in Asia Pacific really enjoy choosing colors for their vehicles. Colors are very human-oriented, flexible, and free, showing the diversity of the region and its people," said Chiharu Matsuhara, head of design, Asia Pacific.

South America: Conservative buyers choose more conservative colors
Colors like red and blue, which are so popular in other regions of the globe, are still players in South America, especially among car buyers who are trying to express their individuality with sportier cars. What's more significant is the market's love of achromatic colors.

Historically, South American car buyers have chosen more traditional, less flashy colors. Like other regions, white is by far the favorite, covering about 39% of OEM vehicles. The popularity of gray and silver is higher than in other regions, with 18% for each. Black has the smallest preference among the achromatic colors, with 12%. Altogether, the achromatic colors command an 87% share.

Unlike other regions, red stands out as the top chromatic color with 9%. Diverse shades of blue are important worldwide, while in South America, blue is just 2% of the market. Orange is a newcomer, brown is holding steady, and beige has all but disappeared.

"Trends that are popular in other parts of the world are slower to catch on in South America. While this is a continent with many colorful aspects of its culture, people tend to be more conservative with their cars," said Marcos Fernandes, Director Regional Business Management, Automotive Coatings South America.

The BASF Color Report for Automotive OEM Coatings (available as a PDF using this link) is a data analysis from BASF's Coatings division based on global automotive production and paint application to light vehicles in 2020.

Source: BASF

Published January 2021

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