January 26, 2021 Volume 17 Issue 04

Motion Control News & Products

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Custom stators, rotors, and motor assemblies for low- to mid-volume applications

Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
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Rotate robot arms more than 600 degrees

The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
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Match the torque of rotary solenoids to your application

Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
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Planetary servo gear unit: New economy series

SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
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Compact hexapod 6-DOF alignment system has overload protection

PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
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What is STUDROLLER technology? Cross Roller Guides

NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.


Ruggedized Nano servo drives for harsh environs

Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
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Simplify AC motor control with the new OMRON M1 Inverter

The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
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Flexible planetary gearheads: Quiet, extremely robust

FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
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What is a low-waving linear motion guide?

If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.


NORD serves up sweet energy and cost savings for industrial bakeries

NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.


Key considerations for battery-powered motors

Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.


Driving next-gen pump and fan applications: Sinamics G210X

The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.


New Exlar food-grade actuator

Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
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New Texas conveyor system is 42 miles long!

SEW-EURODRIVE is helping power one of the most ambitious bulk material handling projects in North America through its contribution to the Dune Express conveyor system, a record-setting 42-mile single-flight conveyor across the Permian Basin.
Read the full article.


Novel camera-based system for automated drone landings on a fixed spot uses Raspberry Pi components

Unmanned aerial vehicles (UAVs) or drones have gained tremendous popularity, which has broadened the scope of their use. Over time, "remote pilot" drones have been replaced by "autonomous" drones for applications in various fields. One such application is their usage in rescue missions following a natural or man-made disaster. However, this often requires the drones to be able to land safely on uneven terrain -- which can be very difficult to execute.

"While it is desirable to automate the landing using a depth camera that can gauge terrain unevenness and find suitable landing spots, a framework serving as a useful base needs to be developed first," says Dr. Chinthaka Premachandra from Shibaura Institute of Technology (SIT) in Japan, whose research group studies potential applications of camera-based quadrocopter drones.

Accordingly, Dr. Premachandra and his team set out to design an automatic landing system. They have detailed their approach in their latest study published in IEEE Access. To keep things simple, they upgraded a standard radio control (RC)-based drone with necessary hardware and software and equipped it with a simple 2D camera for the detection of a symbolized landing pad.

"The challenges in our project were two-fold. On the one hand, we needed a robust and cost-effective image-processing algorithm to provide position feedback to the controller. On the other, we required a fail-safe switch logic that would allow the pilot to abort the autonomous mode whenever required, preventing accidents during tests," says Premachandra.

Eventually, the team came up with a design that comprised the following components: a commercial flight controller (for attitude control), a Raspberry Pi 3B+ (for autonomous position control), a wide-angle modified Raspberry Pi v1.3 camera (for horizontal feedback), a servo gimbal (for camera usage control), a Time-of-Flight (ToF) module (as feedback sensor for the drone height), a multiplexer (for switching between manual and auto modes), an "anti-windup" PID controller (for height control), and two PD controllers (for horizontal movement control).

A standard radio control-based drone was upgraded with necessary hardware and software and equipped with a simple 2D camera for the detection of a symbolized landing pad. [Credit: Malik Demirhan and Chinthaka Premachandra in "Development of an Automated Camera-Based Drone Landing System," published in IEEE Access by IEEE Xplore, under Creative Commons license CC BY-NC-ND 4.0]

 

 

 

 

In addition, they implemented an image-processing algorithm that detected a distinctive landing symbol (in the shape of "H") in real time and converted the image pixels into physical coordinates, which generated a horizontal feedback. Interestingly, they found that introducing an adaptive "region of interest" helped speed up the computation of the camera's vertical distance to the landing symbol, greatly reducing the computing time -- from 12 to 14 milliseconds to a mere 3 milliseconds.

Following detection, the system accomplished the landing process in two steps: flying toward the landing spot and hovering over it while maintaining the height, and then actually landing vertically. Both these steps were automated and therefore controlled by the Raspberry Pi module.

While examining the landing, the research team noticed a disturbance in landing behavior, which they attributed to an aerodynamic lift acting on the quadrocopter. However, this problem could be overcome by boosting the gain of the PID controller. In general, performance during the landing process indicated a properly functioning autonomous system.

With these results, Dr. Premachandra and his team look forward to upgrading their system with a depth camera and thus enabling drones to find even more applications pertaining to daily life. "Our study was primarily motivated by the application of drones in rescue missions, but it shows that drones can, in the future, find use in indoor operations such as indoor transportation and inspection, which can reduce a lot of manual labor," says Premachandra.

Source: Shibaura Institute of Technology

Published January 2021

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