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| June 22, 2021 | Volume 17 Issue 24 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.
Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).
Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.
Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.
Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.
With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.
The Omron VHV5 Barcode Reader now combines high-performance barcode reading and calibrated ISO verification in one device. Replacing offline sample checks, it delivers 100% inline verification at production speeds up to 1,200 parts per minute. With flexible lighting, the VHV5 easily inspects labels and Direct Part Marks, even on challenging curved or irregular surfaces.
Learn more.
Antaira Technologies breaks down 10 mission-critical capabilities separating industrial-grade switches from commercial compromises. Even if you aren't in IT engineering, you will find valuable networking knowledge in this guide to protect vital infrastructure.
Read the full article.
At Automate (Booth #4476), RoboDK will showcase RoboDK CAM, which generates robotic machining programs directly from CAD files. Designed for easy deployment, it cuts setup time by up to 40%. Live demonstrations will show users how to create collision-free robot motion straight from CAD data, eliminating manual line-by-line coding.
Learn more about RoboDK CAM.
OpenClaw is trending big time right now, but what is it? The YouTubers over at Create a Pro Website run through the basics of what you need to know and how to implement it. Basically, OpenClaw is a next-gen 24/7 AI assistant that lives on your computer and can perform actions for you. You talk to it through a chat app. You can set it up to do real work such as alert you to important emails, answer emails for you, manage your calendar and travel, and so much more. There is a great intro video here and also a longer, very thorough step-by-step video to setting up OpenClaw.
View the OpenClaw intro video.
View the OpenClaw setup video.
Bristol Instruments has released the OM 403UNI Series displays/ controllers, allowing users to monitor two or three simultaneous functions. Configured via OM Link software or front-panel buttons, they feature four- or six-digit displays with +/-0.05% of f.s. range accuracy. They function as numeric/bar-graph displays, controllers, data recorders, or accumulators. Additionally, they detect and alert users to error conditions like broken sensor wires.
Learn more.
As enterprises transition from PoC to real-world edge AI deployment, Aetina has launched its Mini Series Edge AI systems. Powered by NVIDIA Jetson Orin Nano and NX modules, these compact, fanless systems deliver high-performance vision and generative AI inference. Engineered for demanding industrial environments, they offer flexible camera connectivity, space-saving designs, and long-term reliability to accelerate smart infrastructure.
Learn more.
On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.
FUTEK's IDC150 Signal Conditioner packages high-performance signal conditioning in a rugged aluminum enclosure. Built for engineers needing accurate, synchronized data from strain gauge sensors, it fits prototyping and lab environments. The device connects seamlessly to existing setups and pairs with SENSIT software and Python APIs. It is ideal for compact, high-performance digital sensor evaluation.
Learn more.
The new MLX81119 from Melexis is an 18-channel LIN RGB LED controller with an integrated DC/DC converter, designed to simplify and optimize automotive lighting systems. By generating the LED supply voltage locally on chip, this unit significantly reduces power dissipation, external components, and space requirements in increasingly dense vehicle applications such as door panels, dashboards, and charge-port lighting.
Learn more.

The Hubble Space Telescope was deployed April 25, 1990, from the space shuttle Discovery. Avoiding distortions of the atmosphere, Hubble has an unobstructed view peering to planets, stars, and galaxies, with some calculated to be more than 13.4 billion light years away. [Credits: NASA/Smithsonian Institution/Lockheed Corporation]
The 1980s are back at NASA, and it's not a great look.
Engineers at the Goddard Space Flight Center are working to resolve an issue with the payload computer on the Hubble Space Telescope. The computer halted on Sunday, June 13, shortly after 4 p.m. EDT. After analyzing the data, the Hubble operations team is investigating whether a degrading memory module led to the computer halt.
The team is preparing to switch to one of several back-up modules. The computer will then be allowed to run for a defined duration to verify that the problem has been solved. The team would then restart all science instruments and return the telescope to normal science operations.
The purpose of the payload computer is to control and coordinate the science instruments onboard the spacecraft. After the halt occurred on Sunday, the main computer stopped receiving a "keep-alive" signal, which is a standard handshake between the payload and main spacecraft computers to indicate all is well. The main computer then automatically placed all science instruments in a safe-mode configuration. Control center personnel at NASA's Goddard Space Flight Center in Greenbelt, MD, restarted the payload computer on Monday, June 14, but it soon experienced the same problem.
The payload computer is a NASA Standard Spacecraft Computer-1 (NSSC-1) system built in the 1980s that is located on the Science Instrument Command and Data Handling unit. The computer's purpose is to control and coordinate the science instruments and monitor them for health and safety purposes. It is fully redundant in that a second computer, along with its associated hardware, exists on orbit that can be switched over to in the event of a problem. Both computers can access and use any of four independent memory modules, which each contain 64K of Complementary Metal-Oxide Semiconductor (CMOS) memory. The payload computer uses only one memory module operationally at a time, with the other three serving as backups.
The science instruments will remain in a safe-mode state until the issue is resolved. The telescope itself and science instruments remain in good health.
Launched in 1990, Hubble has contributed greatly to our understanding of the universe over the past 30 years.
UPDATE FROM NASA: JUNE 22, 2021
NASA continues to work to resolve a problem with the Hubble Space Telescope payload computer that halted on June 13. After performing tests on several of the computer's memory modules, the results indicate that a different piece of computer hardware may have caused the problem, with the memory errors being only a symptom.
The operations team is investigating whether the Standard Interface (STINT) hardware, which bridges communications between the computer's Central Processing Module (CPM) and other components, or the CPM itself is responsible for the issue. The team is currently designing tests that will be run in the next few days to attempt to further isolate the problem and identify a potential solution.
This step is important for determining what hardware is still working properly for future reference. If the problem with the payload computer can't be fixed, the operations team will be prepared to switch to the STINT and CPM hardware onboard the back-up payload computer. The team has conducted ground tests and operations procedure reviews to verify all the commanding required to perform that switch on the spacecraft.
If the back-up payload computer's CPM and STINT hardware is turned on, several days will be required to assess the computer performance and restore normal science operations. The back-up computer has not been powered on since its installation in 2009; however, it was thoroughly tested on the ground prior to installation on the spacecraft.
Source: NASA
Published June 2021