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| February 14, 2012 | Volume 08 Issue 06 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.
iST's Moisture-in-Oil Sensor is a compact, digital RH/T module that accurately and continuously monitors the water content in oils and fuels. This sensor does not simply measure the absolute water content -- it measures the relative saturation level in % RH or water activity aw in %. This means you get a direct picture of the current oil quality and can react in time. Applications include: marine engines and gearboxes, commercial and rail vehicles, wind turbines and generators, drilling and paper machines, and more. Eval kit available.
Learn more.
Ouster Rev8 features the world's first patented native color lidar sensors. For the first time, a single lidar sensor can understand road signs, interpret brake lights, or simply capture the richness of planet Earth in survey-grade, colorized maps. Based on patented Ouster Silicon with embedded Fujifilm color science, the L4 chip boasts 42.9 GMACs of processing power, detection of up to 20 trillion photons per sec, and a 40-kHz measurement rate with picosecond timing precision. Sees up to 200 m.
Learn more.
Vert-X 13E sensors from Novotechnik U.S. deliver wear-free, maintenance-free rotary measurement thanks to a touchless magnetic design and hermetic IP69 sealing that shrugs off water, oil, and dust. They provide precise 0 to 360° feedback with 14-bit resolution, SPI/PWM outputs, and 50-year MTTF -- all in a compact 13-mm package that retains absolute position through power loss. Applications include servodrives, insetting machines, robots, and medical.
Learn more.
From counting boxes on a conveyor and ensuring precise packaging and labeling to the automatic doors you walk through daily, learn all about photoelectric sensors and the options available from AutomationDirect. Did you know there are four main types? Familiarize yourself with their constructions, capabilities, and their main pros and cons. A good basic primer or refresh.
View the AutomationDirect video.
Novotechnik, U.S. introduces the MC-1 2800 Series of 44-Turn multi-turn sensors with several new output interfaces. These sensors feature patented, non-volatile technology that retains turn count even when power is lost and reports correct count when power is restored. In addition to the IO-Link interface, the MC-1 now features an analog ratiometric, CANopen, and CAN SAE J1939 interface options. Mechanical life is more than 50 million movements. Applications include automotive and off-highway vehicle steering and driveline, agricultural and construction machinery, medical equipment, and gate drives.
Learn more.
The SCA3400-D01 XYZ accelerometer from Murata Manufacturing is aimed at industrial applications such as structural health monitoring, machine control, inertial measurement units, and construction tools and systems. It combines high offset stability over temperature and time, good linearity, low noise density, and excellent robustness. The more stable the offset is, the greater the accuracy of the sensor's measurements.
Learn more.
Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
Learn more.
Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
Learn more.
Get inspired. FUTEK has more than 100 real-world application examples for their load cells, force transducers, torque sensors, pressure sensors, and multi-axis sensors. From a cryogenic load cell on the Mars Curiosity rover to fly-by-wire multi-axis force and torque sensors for aircraft, learn about sensor systems, their specs, and design. Automotive, manufacturing, medical, robotics, and automation are covered too. Fascinating and highly practical.
Learn more.
Novotechnik's WAL 200 Series of hollow shaft angle sensors provides absolute rotary position -- even if power is removed. After power is restored, this sensor provides the correct angle. With a 7-mm profile and 22-mm diameter, it is designed to fit in applications with very limited space. The WAL 200 Series has a measurement range of 0 to 340 degrees. Mechanical range is a continuous 0 to 360 degrees. Applications include volumetric dosing systems, joysticks, and more.
Learn more.
OMNIVISION has expanded its TheiaCel™ product portfolio with a new OX12A10 12-MP high-res image sensor for automotive cameras. This sensor, with the highest resolution in its line, improves automotive safety by eliminating LED flicker regardless of lighting conditions. It is ideal for high-performance front machine vision cameras for advanced driver assistance systems (ADAS) and autonomous driving (AD).
Learn more.
Novotechnik's new RSK-3200 Series angle sensors are designed for harsh automotive and off-highway applications. Measurement range is 0 to 360 degrees, and the temperature range is -40 to 125 C. This unit's built-in coupling accepts D-Shaft, with shaft customization available. The sensors are sealed to IP 67 or IP 69k depending on version. RSK-3200 Series sensors are extremely durable with MTTF of 285 years for each of the two channels! Applications include throttle control and EGR valves, transmission gear position, and accelerator position. Very competitive pricing.
Learn more.
H. G. Schaevitz LLC, Alliance Sensors Group is now offering a miniature, lightweight LZ SERIES linear position sensor product line utilizing LVIT Technology™. These sensors are designed for tight spaces that require excellent stroke-to-length ratio. They are contactless devices for use by drones, OEMs, aerospace, robotics, factory automation, or assembly machinery applications where precision in position sensing is crucial.
Learn all the specs.
Novotechnik has added the CAN J1939 interface (developed for heavy-duty vehicles) to its RFC4800 Series of touchless angle sensors measuring angular position up to 360°, turn direction, turns, speed, and operational status. It can provide one or two output channels. It has a longer life and robustness than an optical encoder. It can signal if a sensor needs replacing or average a programmable number of values to output to reduce external noise if present. This is wear-free angle measurement made easy.
Learn more.
By Grace Jean, Office of Naval Research
Marines running low on ammo may one day use an app on their digital handhelds to summon a robotic helicopter to deliver supplies within minutes, enabled by technologies from a new Office of Naval Research (ONR) program.
The Autonomous Aerial Cargo Utility System (AACUS) is a five-year, $98 million effort to develop sensors and control technologies for robotic vertical take-off and landing aircraft.
"AACUS is a leap-ahead technology that allows the Navy and the Marine Corps to move beyond having a highly trained operator fly an unmanned aircraft," says Rear Adm. Matthew Klunder, chief of naval research. "The program will let us leverage advanced autonomy, but still maintain the central and critical role of the human operator as the supervisor."
Marines based at outposts or in the field will be able to request the autonomous cargo helicopters for rapid resupply of combat essentials.
"We want to turn any helicopter into a logistics machine," says Dr. Mary "Missy" Cummings, program officer for AACUS, ONR's newest innovative naval prototype. "In the near term, we want to succeed in fully autonomous landings in austere locations, so Marines can get whatever they need on demand.
"In the long term, this could be a real life saver and revolutionize first response," she says. While rapid resupply is the immediate focus for AACUS, long-term applications could include critical medical missions such as casualty evacuation."
Program officials are seeking researchers who will develop threat- and obstacle-detection and avoidance systems, as well as autonomous landing capabilities that can operate across different types of aircraft. They expect teams from industry and academia to join forces to compete for the contracts.
Proposals are due Feb. 22. Officials plan to award up to two contracts in April.
The effort follows the Marine Corps Warfighting Laboratory's successful program to develop an unmanned system capable of hauling cargo semi-autonomously to landing zones at bases. The prototype, called K-MAX, flew its first combat mission in Afghanistan in mid-December, resupplying Marines with cargo carried in a sling-load.
AACUS, on the other hand, is aimed at internal load-carrying capacity. It will be a major leap ahead in autonomy, says Cummings. While K-MAX requires a trained operator within line-of-sight to fly, any operator will be able to call for AACUS from any location.
"It's going to be designed to work with people who have no flight experience," she says. "An operator will pick up his iPad or Android and make an emergency supply request. He'll request that the helicopter come to him and land as close to him as possible."
The helicopter not only will take off by itself, but will plan its own flight path and navigate its way through the airspace, requiring little to no input from an operator other than to verify its proposed landing site. The concept will require improvement in data processing.
"How you take the data from sensors and integrate them to make these decisions – that's one of the big leaps," says Cummings. "It's like putting a frontal lobe on the helicopter."
Published February 2012