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New CAM software cuts robotic machining deployment

At Automate (Booth #4476), RoboDK will showcase RoboDK CAM, which generates robotic machining programs directly from CAD files. Designed for easy deployment, it cuts setup time by up to 40%. Live demonstrations will show users how to create collision-free robot motion straight from CAD data, eliminating manual line-by-line coding.
Learn more about RoboDK CAM.

AI Tools You Can Use: What is OpenClaw? How do I get it and use it?

OpenClaw is trending big time right now, but what is it? The YouTubers over at Create a Pro Website run through the basics of what you need to know and how to implement it. Basically, OpenClaw is a next-gen 24/7 AI assistant that lives on your computer and can perform actions for you. You talk to it through a chat app. You can set it up to do real work such as alert you to important emails, answer emails for you, manage your calendar and travel, and so much more. There is a great intro video here and also a longer, very thorough step-by-step video to setting up OpenClaw.
View the OpenClaw intro video.
View the OpenClaw setup video.

New! 6-digit programmable display/controller

Bristol Instruments has released the OM 403UNI Series displays/ controllers, allowing users to monitor two or three simultaneous functions. Configured via OM Link software or front-panel buttons, they feature four- or six-digit displays with +/-0.05% of f.s. range accuracy. They function as numeric/bar-graph displays, controllers, data recorders, or accumulators. Additionally, they detect and alert users to error conditions like broken sensor wires.
Learn more.

Mini edge AI systems for vision, generative AI

As enterprises transition from PoC to real-world edge AI deployment, Aetina has launched its Mini Series Edge AI systems. Powered by NVIDIA Jetson Orin Nano and NX modules, these compact, fanless systems deliver high-performance vision and generative AI inference. Engineered for demanding industrial environments, they offer flexible camera connectivity, space-saving designs, and long-term reliability to accelerate smart infrastructure.
Learn more.

Thermal imaging on the quality control line

On a high-speed food and beverage line, what you can see is not always what is happening. Thermal imaging adds a different layer of control. Instead of relying on surface appearance, it measures heat distribution as seals are formed and products move through the line, providing continuous, 100% in-line inspection instead of just sampling.
Read the full article.

Built for the test bench, ready for the field

FUTEK's IDC150 Signal Conditioner packages high-performance signal conditioning in a rugged aluminum enclosure. Built for engineers needing accurate, synchronized data from strain gauge sensors, it fits prototyping and lab environments. The device connects seamlessly to existing setups and pairs with SENSIT software and Python APIs. It is ideal for compact, high-performance digital sensor evaluation.
Learn more.

Automotive lighting systems simplified, optimized

The new MLX81119 from Melexis is an 18-channel LIN RGB LED controller with an integrated DC/DC converter, designed to simplify and optimize automotive lighting systems. By generating the LED supply voltage locally on chip, this unit significantly reduces power dissipation, external components, and space requirements in increasingly dense vehicle applications such as door panels, dashboards, and charge-port lighting.
Learn more.

How healthy is your machine? Moisture-in-Oil Sensor

iST's Moisture-in-Oil Sensor is a compact, digital RH/T module that accurately and continuously monitors the water content in oils and fuels. This sensor does not simply measure the absolute water content -- it measures the relative saturation level in % RH or water activity aw in %. This means you get a direct picture of the current oil quality and can react in time. Applications include: marine engines and gearboxes, commercial and rail vehicles, wind turbines and generators, drilling and paper machines, and more. Eval kit available.
Learn more.

World's first native color lidar sensors

Ouster Rev8 features the world's first patented native color lidar sensors. For the first time, a single lidar sensor can understand road signs, interpret brake lights, or simply capture the richness of planet Earth in survey-grade, colorized maps. Based on patented Ouster Silicon with embedded Fujifilm color science, the L4 chip boasts 42.9 GMACs of processing power, detection of up to 20 trillion photons per sec, and a 40-kHz measurement rate with picosecond timing precision. Sees up to 200 m.
Learn more.

Real-world applications: 3D camera ensures precise aircraft cabin drilling

In modern aircraft production, precision is everything. In this application article, learn how an Ensenso 3D camera integrated into an automated process chain ensures accurate detection and alignment of drilling positions in aircraft cabin assembly using the CAD data of the aircraft frame.
Read the full article.

What are Onshape Custom Features?

Certified Onshape Professional Too Tall Toby explains how to supercharge your workflow using community-created tools. In this insightful tutorial, he dives into the world of FeatureScript -- the powerful coding language behind Onshape. Learn where to find new scripts and how to use them. Save time. Learn new skills, shortcuts, and maybe even better ways to do things. Incorporate Custom Features into your everyday work. Very useful.
View the video.

What can you do with touchless magnetic angle sensors?

Novotechnik has put together an informative video highlighting real-world applications for their RFC, RFE, and RSA Series touchless magnetic angle sensors. You may be surprised at the variety of off-highway, marine, material handling, and industrial uses. You'll learn how they work (using a Hall effect microprocessor to detect position) and their key advantages, including eliminated wear and tear on these non-mechanical components. We love when manufacturers provide such useful examples.
View the video.

What can the new Autodesk Inventor AI Assistant do for you?

Autodesk Assistant brings industry-specific context to help execute tasks and orchestrate actions across your 3D models -- not just answer questions. Designed to understand your workflows, Assistant appears as a dockable panel alongside your Inventor workspace and includes the ability to perform complex tasks or gather information from your designs without writing a single line of code. Find out what this new AI "colleague" can do for you.
Watch this informative Autodesk video.

Useful! Snap-together LED enclosure lighting

Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.

Next-gen multi-touch panels

Beckhoff's Next line of multi-touch control panels and panel PCs is engineered for demanding human-machine interface and control tasks. These panels offer convenient operation with advanced multi-touch technology, a high-quality look and feel, anti-glare and anti-ghosting effects, and a wide choice of formats (from 7 to 23.8 in.) and options. A main draw is the line's attractive pricing.
Learn more.

Is it worth investing in solar PV with batteries at home?

Researchers looked into some of the issues that hamper the uptake of solar energy and proposed different policies to encourage the use of this technology.

Installing solar panels to offset energy costs and reduce the environmental impact of their homes has been gaining popularity with homeowners in recent years. On a global scale, more and more countries are encouraging the installation of solar photovoltaics (PV) at residential buildings to increase the share of renewable energy in their energy mix and enhance energy security. Despite the promising advantages this mode of electricity generation offers, there are still a number of challenges that need to be overcome.

Batteries to store excess electricity
Solar PV electricity generation peaks during the day when electricity demand is low, resulting in overproduction -- especially on weekdays when people are usually not at home. Currently, this excess electricity supply is typically exported to the central electricity grid, but ideally, homes that have solar panels should be able to store overproduction of solar electricity using batteries and consume it in the evening when demand is high and there is no solar electricity generation.

The problem is that the investment cost for batteries is currently quite high, which makes it economically unprofitable for consumers to pair their solar PV with a battery. In their new study published in the journal Applied Energy, researchers from the International Institute for Applied Systems Analysis (IIASA), University College London (UK), and Aalto University (Finland) looked into this challenge and proposed different policies to encourage residential electricity consumers to pair solar PV with battery energy storage.

"We wanted to determine whether investing in residential solar PV combined with battery energy storage could be profitable under current market conditions for residential consumers and what kind of support policies can be used to enhance the profitability of stand-alone batteries or PV-battery systems. On top if this, we also wanted to compare the system (or regulatory) cost of each PV-battery policy to the benefit of that particular policy for residential consumers who invest in these technologies," says lead author Behnam Zakeri, a researcher with the IIASA Energy, Climate, and Environment Program.

Benefits of using battery storage
The study shows that without a battery, homeowners only use 30 to 40% of the electricity from their solar PV panels, while the rest of the electricity is exported to the grid with very little to no benefit for the owner. With a home battery, the self-consumption of solar PV in the building almost doubles, allowing the residents to reduce electricity imports from the grid by up to 84%, which can, in turn, help the owner to become less dependent on the grid and electricity prices.

In addition, the researchers found that while PV-batteries are presently not really profitable for residential consumers, they can become so with the implementation of slightly different policies and regulations, even in high-latitude countries where solar irradiation is relatively low.

Energy policies for a decentralized energy system
The authors propose some novel energy storage polices that offer a positive return on investment between 40 and 70% for residential PV-battery storage, depending on the policy. These include, among others, that national renewable energy policies adopt more innovative incentives to enhance the economic profitability of decentralized green energy solutions based on the contribution of these systems to the grid. The results indicate that this can be easily achieved by, for example, rewarding consumers for using their solar PV generation onsite, instead of encouraging them to export the excess solar energy they produce to the grid.

The researchers further posit that the way utility companies and electricity distribution firms generate income today may itself be a hindrance to promoting the self-consumption of renewable energy in buildings, as these companies generally charge consumers for each unit of electricity imported from the grid. If consumers become independent from the grid, grid operators and utility companies would lose a significant part of their income. Such a scenario calls for new business models and operating modes to guarantee that central utilities do not see decentralized solutions as a threat to their revenues.

In today's renewable electricity-generation environment, capital subsidies are one option to partly pay for investment in batteries. The study points out that these policies are costly for the system, and may not automatically result in system-level benefits as they do not reward the optimal use of batteries. In this regard, Zakeri and his colleagues propose a "storage policy" that rewards residential battery owners to store and discharge electricity whenever the system needs it. The profitability of PV-battery systems also depends on the type of retail pricing mechanism in the system.

The findings indicate that dynamic electricity pricing at the consumer side, such as hourly electricity prices with an enhanced gap between off-peak and peak prices, will encourage consumers to use home batteries to benefit from charging at low-price hours and discharging the battery when the electricity price is high. This way of operating a home battery could help reduce the pressure on the electricity grid at peak times, which has significant benefits for the system.

"Traditional, central energy structures are transitioning to new systems based on decentralized, renewable energy solutions. This requires more flexible, modern, and effective policies that can guarantee the social and economic benefits of the energy transition. We hope our analysis contributes to a better understanding of the role of some energy policies that can promote decentralized energy solutions," Zakeri says.

Reference
Zakeri, B., Cross, S., Dodds, P., Castagneto Gissey, G. (2021). Policy options for enhancing economic profitability of residential solar photovoltaic with battery energy storage. Applied Energy DOI: 10.1016/j.apenergy.2021.116697

Source: International Institute for Applied Systems Analysis (IIASA)

Published April 2021

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