August 03, 2021 Volume 17 Issue 29

Electrical/Electronic News & Products

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High-capacity benchtop video measurement system

Optical Gaging Products has introduced the SmartScope® E18, a compact, benchtop video measurement system. Featuring a 12" x 12" stage, IntelliCentric™-E fixed-lens optics, and VIRTUAL ZOOM™ technology, it offers fully automatic 3-axis performance without taking up floor space. Standard LED lighting, a rigid fixed-bridge design, optional touch probes, and advanced metrology software ensure accurate, repeatable inspection.
Learn more.


Tech Tip: Fan selection - Why airflow is not just CFM

For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.


Useful! Snap-together LED enclosure lighting

Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.


The hidden hardware helping AI's heat problem: PCHEs

Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.


Nearly 1,000 parts: Industrial enclosure range expanded

Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.


Cool Tools: MetraSCAN BLACK2 -- Next-gen shop-floor 3D inspection

You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.


Compact, touchless position sensors: Wear-free operation in tight spaces

Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.


World's first 10-m safety laser scanner: See farther, protect more

Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m2 of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.


Accelerate AI-driven machine vision systems

BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.


Millimeter-wave imaging inspection in real time

With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.


What are single-loop process controllers?

PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.


Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).


EMI Investigations: New immunity development system

Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.


Battery packs for unmanned aerial vehicles

Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.


Easy-to-use precision measurement system

Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.


Gaming graphics card allows faster, more precise control of fusion energy experiments

By Sarah McQuate, University of Washington

Nuclear fusion offers the potential for a safe, clean, and abundant energy source.

This process, which also occurs in the sun, involves plasmas (fluids composed of charged particles) being heated to extremely high temperatures so that the atoms fuse together, releasing abundant energy.

One challenge to performing this reaction on Earth is the dynamic nature of plasmas, which must be controlled to reach the required temperatures that allow fusion to happen. Now, researchers at the University of Washington (UW) have developed a method that harnesses advances in the computer gaming industry: It uses a gaming graphics card, or GPU, to run the control system for their prototype fusion reactor.

The team published their results May 11 in Review of Scientific Instruments.

"You need this level of speed and precision with plasmas because they have such complex dynamics that evolve at very high speeds. If you cannot keep up with them, or if you mispredict how plasmas will react, they have a nasty habit of going in the totally wrong direction very quickly," said co-author Chris Hansen, a UW senior research scientist in the aeronautics and astronautics department.

"Most applications try to operate in an area where the system is pretty static. At most, all you have to do is 'nudge' things back in place," Hansen said. "In our lab, we are working to develop methods to actively keep the plasma where we want it in more dynamic systems."


VIDEO: Shown here is a view from inside the reactor: Plasma (bright streams) enters from the injectors on the top of the device and then organizes into a ring around the two cones visible in the middle (view here is from the side of the ring). These plasma streams move very quickly -- this video is only three-thousandths of a second long. [Credit: University of Washington]

The UW team's experimental reactor self-generates magnetic fields entirely within the plasma, making it potentially smaller and cheaper than other reactors that use external magnetic fields.

"By adding magnetic fields to plasmas, you can move and control them without having to 'touch' the plasma," Hansen said. "For example, the northern lights occur when plasma traveling from the sun runs into the Earth's magnetic field, which captures it and causes it to stream down toward the poles. As it hits the atmosphere, the charged particles emit light."

The UW team's prototype reactor heats plasma to about 1 million degrees Celsius (1.8 million degrees Fahrenheit). This is far short of the 150 million degrees Celsius necessary for fusion, but hot enough to study the concept.

Here, the plasma forms in three injectors on the device, and then these combine and naturally organize into a doughnut-shaped object, like a smoke ring. These plasmas last only a few thousandths of a second, which is why the team needed to have a high-speed method for controlling what's happening.

Previously, researchers have used slower or less user-friendly technology to program their control systems. So, the team turned to an NVIDIA Tesla GPU, which is designed for machine learning applications.

"The GPU gives us access to a huge amount of computing power," said lead author Kyle Morgan, a UW research scientist in the aeronautics and astronautics department. "This level of performance was driven by the computer gaming industry and, more recently, machine learning, but this graphics card provides a really great platform for controlling plasmas as well."

Two photos of the team's prototype reactor, showing the three injectors with (bottom) and without (top) the electrical circuits (labeled in green on the right) used to form magnetized plasmas in each injector. The GPU precisely controls each of these circuits, allowing the researchers to fine-tune plasma formation in each injector. [Credit: University of Washington]

 

 

 

 

Using the graphics card, the team could fine-tune how plasmas entered the reactor, giving the researchers a more precise view of what's happening as the plasmas form -- and eventually potentially allowing the team to create longer-living plasmas that operate closer to the conditions required for controlled fusion power.

"The biggest difference is for the future," Hansen said. "This new system lets us try newer, more advanced algorithms that could enable significantly better control, which can open a world of new applications for plasma and fusion technology."

Published August 2021

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