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Conveying: Drive system enables two synchronous movements with max performance

The new FAULHABER DualGear drive system optimizes automated warehouse logistics, enabling two synchronous, powerful movements in one compact unit. Combining a BX4 motor with two GPT planetary gearheads, it is ideal for storage/retrieval machines and autonomous logistics. Hall sensors ensure exact positioning for compact, efficient, and reliable performance in demanding, small-space environments.
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Decentralized drives offer seamless integration

NORD DRIVE-SYSTEMS' NORDAC LINK motor starters, plus NORDAC LINK and NORDAC FLEX variable frequency drives, feature a plug-and-play design for rapid commissioning and high system availability. With onboard AS-Interface (ASi) functionality, these modular products integrate seamlessly into existing or new systems, supporting ASi standards V2.0 and V3.0 with integrated follower profiles for connectivity.
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Non-Magnetic ball slides made in the USA

Del-Tron's USA-made, non-magnetic ball slides prevent magnetic interference in medical, semiconductor, military, and laser applications. Featuring silicon nitride ceramic bearings, titanium shafts, aluminum components, and brass fasteners, these lightweight slides come in seven sizes with travels from .5 to 12 in., providing an ideal solution for sensitive environments.
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What's new in robotic efficiency and advanced gauging systems?

Renishaw will highlight its latest solutions for maximizing robot performance and manufacturing efficiency at Automate 2026, taking place June 22-25 at McCormick Place in Chicago. Highlights will be demonstrations of its Robot Calibration System for cell recovery and in-field robot calibration, the Equator-X dual-method gauging system for high-throughput production environments, and position and motion control encoders.
Read the full article.

New Titanium servo-drive line for harsh environs

The Elmo advanced Titanium line of harsh-environment servo drives offers optimal performance with advanced power density, providing exceptional intelligent and compact servo drives that are operational within minutes. These single-axis and multi-axis servo drives, featuring top-performance multi-core processors, deliver superior productivity, Functional Safety, advanced networking, and local intelligence in a compact package for operation in extreme conditions.
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Top Tech Tip: Automating winding, unwinding applications

From paper mills and textiles to sheet metal and plastics manufacturing, winding and unwinding mechanisms play critical parts in many industries. Jonathan Bullick from KEB America examines the automation architecture behind industrial winding applications, with particular emphasis on motor selection, variable frequency drive (VFD) configuration, and control system design. Tension, winding loads, torque speed, regen energy, bus load sharing, and more are all addressed in this excellent technical overview.
Read the KEB America article.

3D printing and 5-axis milling get highly portable

Powered by Siemens' SINUMERIK ONE CNC platform and Ingersoll's MasterPrint^® industrial 3D printer, a new generation of deployable machines is bringing additive and subtractive manufacturing directly to the point of use for defense, disaster relief, and infrastructure and industry.
Read the full article.

Double the force capacity: New RSX50 linear actuators

Tolomatic's RSX50 is the newest, most powerful addition to the RSX Extreme Force electric actuator family. Delivering 50 tons of force within the compact footprint of its 25-ton predecessor, it offers industry-leading power density. Built with high-precision planetary roller screws, the RSX50 provides high-force reliability and environmental compliance, eliminating the mess and maintenance complexity of traditional hydraulic systems.
Get all the specs from Tolomatic.

Integrated drive system for next-gen robotics and human-like motions

Engineered for modern robotics, the BXI is FAULHABER's most powerful integrated drive. Delivering up to 20 Nm of torque, it ensures dynamic, precise control. This compact unit combines a motor, stepped planetary gearhead, and high-res encoder into one functional system. Its strength lies in systematic integration, offering maximum performance in minimal space -- ideal for humanoid robot joints and demanding applications.
Get all the specs from FAULHABER.

Important Qs about linear motor actuators that design engineers should ask

Many design engineers overestimate how accurate traditional motors and actuators stay over long travel runs, mistakenly believing that if the solution works well for short runs, it will work equally well on long ones. Do you know what type of actuator you should use for your application? Patrick Lehr, Product Manager, Precision Mechanics at Parker Hannifin, has some really good tips for you.
Read the full article.

Cobots get 4 m tall with the 8th-Axis Vertical Robot Transfer Unit

Designed to optimize industrial processes across various sectors, the 8th-Axis Vertical Robot Transfer Unit (RTU-V) from Bishop-Wisecarver features a vertical travel length of up to 4 m, enabling a single small robot or cobot to cover large areas traditionally requiring multiple robots. This innovation not only boosts productivity but also offers considerable cost savings, making it an ideal solution for industries such as logistics, manufacturing, agriculture, packaging, and more. Extended reach allows robots to perform tasks on oversized workpieces, such as rocket tubes, boat hulls, and aerospace structures, with ease.
View the video.

UR AI Trainer for robotics: First lab-to-factory AI model trainer

Universal Robots unveiled the UR AI Trainer last week. Developed in collaboration with Scale AI, the AI Trainer marks a tectonic shift as robots move from pre-programmed applications to fully AI-driven tasks. These systems are powered by robust data generated in AI training cells where robots imitate humans.
Read the full article.

BLDC motors with advanced safety features built in

Dunker-motoren has built advanced safety functions directly into its BG75 and BG95 BLDC motors, so you no longer need a separate safety controller or complex wiring. This means faster installation, lower costs, and simpler designs. With features such as safe stop and speed control, plus secure digital communication, dSafe motors are ready for automation, robotics, and mobile systems worldwide. It's safety that scales with your future.
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Mobile robotic platform with contactless charging

MAXOLU-TION, an SEW-EURODRIVE company, has introduced the modular Mobile Robot Platform 1600 (MR P1600). It is designed to move heavy loads such as pallets through factories and warehouses, with less manual handling and more consistent material flow. The platform supports configurable load-handling options, including conveyor transfer, lift, drive-under, and precise docking, using standardized material transfer attachments or custom-engineered load handling. Max load is 1,600 kg.
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Configurable modular precision linear stages

PI's Modular Precision Linear (MPL) stage family is a configurable platform that simplifies specifying and integrating high-precision linear positioning systems. Engineers can select mechanical, drive, and feedback options online, creating application-specific stages without the cost of fixed designs. The MPL series offers 50- to 300-mm travel ranges and servo or stepper motor options -- with linear motors planned for future release -- while maintaining high precision, stiffness, and reliability.
Learn more.

Researchers digging in to figure out how to make Martian rocket biofuel on Mars

Artist's conception of astronauts and human habitats on Mars. [Courtesy: NASA]

 

 

Researchers at the Georgia Institute of Technology have developed a concept that would make Martian rocket fuel, on Mars, that could be used to launch future astronauts back to Earth.

The bioproduction process would use three resources native to the Red Planet: carbon dioxide, sunlight, and frozen water. It would also include transporting two microbes to Mars. The first would be cyanobacteria (algae), which would take CO2 from the Martian atmosphere and use sunlight to create sugars. An engineered E. coli, which would be shipped from Earth, would convert those sugars into a Mars-specific propellant for rockets and other propulsion devices. The Martian propellant, which is called 2,3-butanediol, is currently in existence, can be created by E. coli, and, on Earth, is used to make polymers for production of rubber.

The process is outlined in a paper, "Designing the bioproduction of Martian rocket propellant via a biotechnology-enabled in situ resource utilization strategy," published in the journal Nature Communications.

Rocket engines departing Mars are currently planned to be fueled by methane and liquid oxygen (LOX). Neither exist on the Red Planet, which means they would need to be transported from Earth to power a return spacecraft into Martian orbit. That transportation is expensive: ferrying the needed 30 tons of methane and LOX is estimated to cost around $8 billion. To reduce this cost, NASA has proposed using chemical catalysis to convert Martian carbon dioxide into LOX, though this still requires methane to be transported from Earth.

As an alternative, Georgia Tech researchers propose a biotechnology-based in-situ resource utilization (bio-ISRU) strategy that can produce both the propellant and LOX from CO2. The researchers say making the propellant on Mars using Martian resources could help reduce mission cost. Additionally, the bio-ISRU process generates 44 tons of excess clean oxygen that could be set aside to use for other purposes, such as supporting human colonization.

"Carbon dioxide is one of the only resources available on Mars. Knowing that biology is especially good at converting CO2 into useful products makes it a good fit for creating rocket fuel," said Nick Kruyer, first author of the study and a recent Ph.D. recipient from Georgia Tech's School of Chemical and Biomolecular Engineering (ChBE).

The paper outlines the process, which begins by ferrying plastic materials to Mars that would be assembled into photobioreactors occupying the size of four football fields. Cyanobacteria would grow in the reactors via photosynthesis (which requires carbon dioxide). Enzymes in a separate reactor would break down the cyanobacteria into sugars, which could be fed to the E. coli to produce the rocket propellant. The propellant would be separated from the E. coli fermentation broth using advanced separation methods.

The team's research finds that the bio-ISRU strategy uses 32% less power (but weighs three times more) than the proposed chemically enabled strategy of shipping methane from Earth and producing oxygen via chemical catalysis.

Because the gravity on Mars is only one-third of what is felt on Earth, the researchers were able to be creative as they thought of potential fuels.

"You need a lot less energy for lift-off on Mars, which gave us the flexibility to consider different chemicals that aren't designed for rocket launch on Earth," said Pamela Peralta-Yahya, a corresponding author of the study and an associate professor in the School of Chemistry & Biochemistry and ChBE who engineers microbes for the production of chemicals. "We started to consider ways to take advantage of the planet's lower gravity and lack of oxygen to create solutions that aren't relevant for Earth launches."

"2,3-butanediol has been around for a long time, but we never thought about using it as a propellant. After analysis and preliminary experimental study, we realized that it is actually a good candidate," said Wenting Sun, associate professor in the Daniel Guggenheim School of Aerospace Engineering, who works on fuels.

The Georgia Tech team spans the campus. Chemists, chemical, mechanical, and aerospace engineers came together to develop the idea and process to create a viable Martian fuel. In addition to Kruyer, Peralta-Yahya, and Sun, the group included Caroline Genzale, a combustion expert and associate professor in the George W. Woodruff School of Mechanical Engineering, and Matthew Realff, professor and David Wang Sr. Fellow in ChBE, who is an expert in process synthesis and design.

The team is now looking to perform the biological and materials optimization identified to reduce the weight of the bio-ISRU process and make it lighter than the proposed chemical process. For example, improving the speed at which cyanobacteria grows on Mars will reduce the size of the photobioreactor, significantly lowering the payload required to transport the equipment from Earth.

"We also need to perform experiments to demonstrate that cyanobacteria can be grown in Martian conditions," said Realff, who works on algae-based process analysis. "We need to consider the difference in the solar spectrum on Mars both due to the distance from the Sun and lack of atmospheric filtering of the sunlight. High ultraviolet levels could damage the cyanobacteria."

The Georgia Tech team emphasizes that acknowledging the differences between the two planets is pivotal to developing efficient technologies for the ISRU production of fuel, food, and chemicals on Mars. It's why they're addressing the biological and materials challenges in the study in an effort to contribute to the goal of future human presence beyond Earth.

"Application of biotechnology on Mars is a perfect way to make use of limited available resources with minimal starting materials," added Kruyer.

Source: Georgia Tech

Published December 2021

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