February 08, 2022 Volume 18 Issue 06

Motion Control News & Products

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Robots think and act on the fly at moving assembly line speeds

Inbolt and FANUC are launching a manufacturing breakthrough enabling FANUC robots to tackle one of the most complex automation challenges: performing production tasks on continuously moving parts at line speeds. With Inbolt's AI-powered 3D vision, manufacturers can now automate screw insertion, bolt rundown, glue application, and other high-precision tasks on parts moving down the line without costly infrastructure investments or cycle time compromises.
Learn more.


Best high-speed rotary bearing in THK history

THK has developed its best-performing, high-speed rotary bearing ever: the High-Speed, Double-Row Angular Contact Ring BWH. This rotary bearing has balls aligned inside a cage between the inner and outer rings and is part of the THK Rotary Series, along with the cross-roller ring. The main features of this product are its ability to receive loads in all directions as well as its high rigidity and rotational accuracy, which are equal to that of cross-roller rings. By adopting a new structure to change the rolling elements from rollers to balls, this product achieves the greatest high-speed performance ever offered by THK.
Learn more.


Elevating tables: Precise vertical positioning in tight spaces

As semicon-ductors and optical components become smaller and more sophisticated, the TZ Series of precision elevating tables from IKO International provides exceptional vertical positioning accuracy in a compact size. This unit features a unique wedge mechanism guided in the vertical direction by a pair of IKO C-Lube Super MX linear motion rolling guides arranged in parallel to achieve highly precise positioning with exceptional rigidity. An optional linear encoder provides full closed loop control to achieve positioning accuracy as high as 0.005 mm, with repeatability of +/-0.001 mm.
Learn more and get all the specs.


This cobot is all about safety around people

The COBOTTA PRO from DENSO Robotics is a lightweight, high-speed collaborative robot designed for communication between workers and robots while maximizing productivity. It delivers a blend of productivity and safety for both simple tasks and multi-step processes like assembly and inspection work. The 6-axis unit operates at speeds up to 2,500 mm per sec when no workers are near and slows or stops when people approach. Two models available: PRO 900 (max payload 6 kg) and PRO 1300 (max payload 12 kg). Many more functions and features.
Learn more.


Powerful, pull-type clapper solenoids handle myriad jobs

New powerful, low-profile, pull-type clapper solenoids are available from Magnetic Sensor Systems (MSS). Applications include valve control, locks, starters, ventilators, clamping, sorting, appliances, tools, HVAC, brakes, clutches, switches, mixing, fire suppression systems, door controls, detent latches, and more. The S-16-264 Series of 17 Pull-Type Clapper Solenoids have ampere turns (windings) adjusted to meet the specific force and duty cycle requirements of your application. They provide up to 130 lb (578 N) of force.
Get all the specs for these solenoids and other options.


Tech Tip: Belt, screw, or chain-driven actuator?

Bishop-Wisecarver provides a quick, very useful guide to help you evaluate the right drive strategy for your system: belt, screw, or chain-driven actuator. Each drive type has unique advantages and limitations, so evaluating all your options will help you find the most suitable actuator setup for your specific application needs.
Read the Bishop-Wisecarver blog.


Ultra-precise linear stage -- down to 0.005 microns

PI, a global leader in precision motion control and nanoposi-tioning, now offers fast delivery of the L-511 linear micropositioning stage, which is designed for applications requiring minimum incremental motion down to 20 nm, drive forces up to 22 lb, and multi-axis configuration options. The L-511 can be combined to form XY or XYZ motion systems and integrated with rotary stages. A variety of drive and encoder options (stepper and servo motors, rotary, and linear encoders) enable ultra-fine sensitivity. Applications include: metrology, laser processing, semiconductors, biotech, optical alignment, and advanced automation.
Learn more and get all the specs.


Choosing the right stepper motor: PM or hybrid?

According to the experts at Lin Engineering, there are two primary types of stepper motors to consider: permanent magnet (PM) and hybrid. But which is right for your application? Both types have their advantages and disadvantages, and the choice ultimately depends on your specific requirements.
Read this informative Lin Engineering article.


New PTFE-free linear guide for precise positioning

The new drylin WWP linear guide from igus features a PTFE-free locking carriage. Engineered from lubrication-free, high-performance polymers and aluminum, the guide offers a lightweight, hygienic, and low-maintenance alternative to complex mechanical and electronic adjustment systems. It is significantly more compact and lightweight than conventional recirculating ball-bearing systems. Applications include interior components in vehicles, aircraft, and furniture.
Learn more and get all the specs.


Heavy-duty gear units for mixing and agitating systems

MAXXDRIVE industrial gear units from NORD DRIVE-SYSTEMS are an established drive solution for heavy-duty applications. In addition to conveying, lifting, and driving, they also play an important role in mixing and agitating systems. MAXXDRIVE units feature a compact, one-piece UNICASE housing that delivers long service life, easy maintenance, and quiet operation. Their robust design handles high axial and radial loads, achieves output torques up to 2,495,900 lb-in., and powers up to 8,075 hp.
Learn more.


What are non-captive linear actuators?

According to PBC Linear, their new non-captive linear actuators are different from the more common external versions of lead screw-driven linear actuators because they allow the lead screw to completely pass through the motor. This fundamental difference offers advantages for designs that have limited space available or for engineers looking to shrink the overall size of their design package.
Read the full PBC Linear blog.


Güdel introduces Swiss-quality tracks for cobots

Güdel Inc. is highlighting new technologies at Automate 2025 booth #2418 that demonstrate its unmatched ability to solve automation engineering challenges. One is the Cobomover, a 7th-axis linear track purpose-built for collaborative and lightweight robots. Designed and manufactured in Switzerland, this unit extends the working range of robots up to 5 m, allowing them to operate multiple workstations and perform a variety of tasks without manual repositioning. Compatible with over 60 cobots and small traditional robots.
Learn more and get all the specs.


New open-center XYZ stage

ThruSight-Focus is a high-performance, compact motion platform specifically engineered for applications requiring dual-side access to the sample or workpiece. It pairs ALIO's monolithic open-center XY stage -- known for its nanometer-level precision, crossed roller bearings, and direct linear drives -- with a novel Z-wedge mechanism that converts horizontal drive force into vertical motion via direct drive. This innovative architecture eliminates backlash, enhances servo responsiveness, and delivers fast, stable Z-axis movements -- all within a low-profile footprint.
Learn more.


Eaton unveils differential engineered for EVs

Intelligent power management company Eaton launched a new differential engineered specifically for electric vehicles at Auto Shanghai 2025 in China. The innovative design addresses the unique challenges presented by EV propulsion systems, including shared low-viscosity oil environments, increased sensitivity to noise, and the demands of high and instant torque delivery.
Read the full article.


Top Product: Integrated servo system is 20% smaller than standalone unit

Applied Motion Products has introduced the MDX+ series, a family of low-voltage servo systems that integrate a servo drive, motor, and encoder into one package. This all-in-one drive is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor, the solar industries, and many others.
Read the full article.


Ammonia for plane fuel: UCF to lead $10m NASA project to develop zero-carbon jet engines

The University of Central Florida (UCF) is developing new technology that is expected to make airplane engines emission-free, an effort that could potentially revolutionize the aviation industry.

UCF put together a team of experts and stakeholders to evaluate their innovation, which aims to not only make aviation fuel green, but also create engines and fueling systems that easily integrate into current airport infrastructure, thus saving airports and aircraft manufacturers millions of dollars as they look to retrofit.

"We don't want to create something that will be too cumbersome and expensive to implement," said lead investigator and UCF Engineering Professor Jay Kapat. "If we want people to adopt this green tech, it needs to be scalable. To adopt hydrogen, for example, we can't expect every airport to set up large cryogenic liquid hydrogen systems like Kennedy Space Center. That's unreasonable."

With this practical approach, Kapat put together a team of experts from UCF, Georgia Tech, and Purdue and industry experts from Boeing, General Electric, ANSYS, Southwest Research Institute, and the Greater Orlando Aviation Authority. The team landed a $10 million five-year NASA University Leadership Initiative grant to get the ball rolling.

"We have a good concept," Kapat said, "and by having our partners in industry, we know we'll fine-tune and be ready for technology transition, so we can provide a greener future for our children."

The technology
Kapat and several of his UCF colleagues in engineering and the Florida Space Institute propose using liquid ammonia (NH3) as the fuel for aircraft which, upon combustion, will produce harmless emissions that are green while still providing enough power to keep the aircraft aloft. At high altitudes, ammonia is naturally liquid, thereby limiting the need for special handling. Airports and airplanes are expected to store the ammonia in fuel tanks. Ammonia is commonly used as a fertilizer and, when mixed with water, in some household cleaners.

Ammonia will be the hydrogen carrier, which will be catalytically "cracked" to release nitrogen and hydrogen. The hydrogen will be burned in the onboard combustors (inside the engine) to provide the power. Airports and aircraft are expected to store the NH3 in fuel tanks. Excess NH3 will then be used to catalytically reduce any NOx left in the exhaust, converting it to nitrogen and water.

When the hydrogen is released, there will be an added bonus, Kapat explained. The conversion process also provides cooling, which can be used to keep engines from overheating and burning out. The impact may be better engine performance and efficiency. Engine exhaust heat is then converted back to electricity for onboard use, thus reducing power draw from the core engines.

The team also is developing new components for jet engines to be used in conjunction with the new fuel. The team is using the 737-8 class plane for a baseline, because it represents nearly a quarter of all commercial aircraft, according to Boeing.

The team
Catalyst development and improvement of known catalysis pathways are key to the UCF effort and will be undertaken in Professor Richard Blair's laboratory at the Florida Space Institute. Engineering Professor Subith Vasu will lead the efforts to design tools, computer models, and combustion testing from his lab. Professor Kapat will lead a team that will conduct thermal management and system integration at UCF's Center for Advanced Turbomachinery and Energy Research (CATER), which he leads. UCF Chemical Safety and Security Coordinator Sandra Hick will oversee safety and occupational health issues that are central to any use of ammonia and hydrogen.

Georgia Tech will provide its aviation simulation expertise, and Purdue is providing some of its unique labs and expertise in combustion and aerodynamics.

Boeing is providing the integration know-how to the aircraft, and GE is contributing its knowledge of jet engines. Other industry partners are advising on large-scale simulation, the feasibility of the technology in the real world, and providing a pathway for technology transition. Student training and workforce development are also key aspects of the overall project. Several UCF students working under faculty in the various labs will contribute to the research.

Source: University of Central Florida

Published February 2022

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