March 01, 2022 | Volume 18 Issue 09 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Manufacturers of aviation engine components are being impacted by Industry 4.0's emphasis on quality control, which is challenging them to rethink outdated processes and to embrace new technologies. A new system developed by researchers in Italy uses a Kuka robot, a SVS-Vistek 61-megapixel 10GigE camera, and AI to detect defects in honeycomb aerospace parts faster and with more accuracy.
Read the full article.
Release 2024b from MathWorks offers hundreds of new and updated features and functions in MATLAB and Simulink including several major updates -- including 5G Toolbox, Simulink Control Design, System Composer, and more -- that streamline the workflows of engineers and researchers working on wireless communications systems, control systems, and digital signal processing applications.
View the video.
Aitech Systems' solutions can meet the growing demands for shorter development times and lower costs among satellite buses, subsystems, and payloads. Using a Space Digital Backbone (DBB) approach, which provides a flexible, scalable communication pathway for the increasing number of Internet of Things technologies being implemented into space missions, the company provides a selection of space-rated subsystems for common space platforms including: Earth observation, communications, power control, navigation, and robotics.
Learn more.
SCHURTER has upgraded its 2-pole classic TA35 and TA36 thermal circuit breaker models with an additional, optional magnetic module. From now on, no additional fuse is required when using a thermal-magnetic type. Depending on the application, the magnetic modules are available either with a slow- or a fast-acting characteristic. Both models are designed for snap-in mounting and with finely graduated rated currents. A variety of colors and lighting options make the designer's choice easier.
Learn more.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
OMNIVISION has expanded its TheiaCel™ product portfolio with a new OX12A10 12-MP high-res image sensor for automotive cameras. This sensor, with the highest resolution in its line, improves automotive safety by eliminating LED flicker regardless of lighting conditions. It is ideal for high-performance front machine vision cameras for advanced driver assistance systems (ADAS) and autonomous driving (AD).
Learn more.
Novotechnik's new RSK-3200 Series angle sensors are designed for harsh automotive and off-highway applications. Measurement range is 0 to 360 degrees, and the temperature range is -40 to 125 C. This unit's built-in coupling accepts D-Shaft, with shaft customization available. The sensors are sealed to IP 67 or IP 69k depending on version. RSK-3200 Series sensors are extremely durable with MTTF of 285 years for each of the two channels! Applications include throttle control and EGR valves, transmission gear position, and accelerator position. Very competitive pricing.
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Signaling and indicator lights, switches, and buttons -- elements that hardly any machine can do without. The new JW Winco cabinet U-handle EN 6284 integrates all these functions into a single, compact element. The new U-handle is designed to enhance the operation of systems and machines. It features an integrated button and a large, colored, backlit area on the handle. These elements can be used individually or in combination, providing a versatile tool for system control and process monitoring that can be seen from across the room.
Learn more.
Offered in two benchtop and two floor-model options to handle nearly any size part, the SmartScope M-Series systems from Optical Gaging Products usher in the next generation of enhancements in image accuracy, optics, and throughput to the world's most popular 3D multisensor video measurement platform. SmartScope M-Series features fixed optics with a 20-megapixel camera and proprietary Virtual Zoom, combined with advanced sensors, illumination, and accessories, to achieve class-leading optical measurement speeds. Lots more features.
Learn more.
SOLIDWORKS Elite Applications Engineer Alin Vargatu demonstrates his top tips for focusing on your model: finding planes the easy way inside your assembly with the Q key, breadcrumbs, and a better way to use the component preview window. Very helpful. Lots more tips on the SOLIDWORKS YouTube channel.
View the video.
Nexperia's AEC-Q100 qualified, push-pull transformer drivers (NXF6501-Q100, NXF6505A-Q100, and NXF6505B-Q100) enable the design of small, low-noise, and low-EMI isolated power supplies for a range of automotive applications such as traction inverters and motor control, DC-DC converters, battery management systems, and on-board chargers in EVs. Also suitable for industrial applications such as telecommunications, medical, instrumentation, and automation equipment.
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H. G. Schaevitz LLC, Alliance Sensors Group is now offering a miniature, lightweight LZ SERIES linear position sensor product line utilizing LVIT Technology™. These sensors are designed for tight spaces that require excellent stroke-to-length ratio. They are contactless devices for use by drones, OEMs, aerospace, robotics, factory automation, or assembly machinery applications where precision in position sensing is crucial.
Learn all the specs.
According to Parker Hannifin, "A Printed Circuit Heat Exchanger is a robust, corrosion-resistant, high-integrity plate-type heat exchanger manufactured using diffusion bonding." Learn about the technology and why Heatric, a Parker brand, "can manufacture a unit up to 85% smaller and lighter than traditional technologies such as shell and tube heat exchangers."
Read this informative Parker blog.
Mastering bend calculations in sheet metal design is a key skill that can impact the accuracy and manufactur-ability of your designs significantly. Explore the various options available to become a pro in this Onshape Tech Tip: K Factor, bend allowance, and bend deduction, with guidance on when each should be used. You may learn something even if you don't use this software.
Read the Onshape blog.
Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.
Magnetic swirls called skyrmions fluctuate randomly in size, a behavior that can be harnessed to generate true random numbers. [Credit: Xiao Lab/Brown University]
Whether for use in cybersecurity, gaming, or scientific simulation, the world needs true random numbers, but generating them is harder than one might think. A group of Brown University physicists has developed a technique that can potentially generate millions of random digits per second by harnessing the behavior of skyrmions -- tiny magnetic anomalies that arise in certain two-dimensional materials.
Their research, published in Nature Communications, reveals previously unexplored dynamics of single skyrmions, the researchers say. Discovered around a half-decade ago, skyrmions have sparked interest in physics as a path toward next-generation computing devices that take advantage of the magnetic properties of particles -- a field known as spintronics.
"There has been a lot of research into the global dynamics of skyrmions, using their movements as a basis for performing computations," said Gang Xiao, chair of the Department of Physics at Brown and senior author of the research. "But in this work, we show that purely random fluctuations in the size of skyrmions can be useful as well. In this case, we show that we can use those fluctuations to generate random numbers, potentially as many as 10 million digits per second."
Most random numbers produced by computers aren't random in the strictest sense. Computers use an algorithm to generate random numbers based on an initial starting place, a seed number, but because the algorithm used to generate the number is deterministic, the numbers aren't truly random. With enough information about the algorithm or its output, it could be possible for someone to find patterns in the numbers that the algorithm produces. While pseudorandom numbers are sufficient in many settings, applications like data security -- which uses numbers that can't be guessed by an outside party -- require true random numbers.
Methods of producing true random numbers often draw on the natural world. Random fluctuations in electrical current flowing through a resistor, for example, can be used to generate random numbers. Other techniques harness the inherent randomness in quantum mechanics -- the behavior of particles at the tiniest scale.
This new study adds skyrmions to the list of true random number generators.
Skyrmions arise from the "spin" of electrons in ultra-thin materials. Spin can be thought of as the tiny magnetic moment of each electron, which points up, down, or somewhere in between. Some two-dimensional materials, in their lowest energy states, have a property called perpendicular magnetic anisotropy -- meaning the spins of electrons all point in a direction perpendicular to the film. When these materials are excited with electricity or a magnetic field, some of the electron spins flip as the energy of the system rises. When that happens, the spins of surrounding electrons are perturbed to some extent, forming a magnetic whirlpool surrounding the flipped electron -- a skyrmion.
Skyrmions, which are generally about 1 micrometer (a millionth of a meter) or smaller in diameter, behave a bit like a kind of particle, zipping across the material from side to side. Once they're formed, they're very difficult to get rid of. Because they're so robust, researchers are interested in using their movement to perform computations and to store data.
This new study shows that in addition to the global movement of skyrmions across a material, the local behavior of individual skyrmions can also be useful. For the study, which was led by Brown postdoctoral fellow Kang Wang, the researchers fabricated magnetic thin films using a technique that produced subtle defects in the material's atomic lattice. When skyrmions form in the material, these defects, which the researchers call pinning centers, hold the skyrmions firmly in place rather than allowing them to move as they normally would.
The researchers found that when a skyrmion is held in place, it fluctuates randomly in size. With one section of the skyrmion held tightly to one pinning center, the rest of the skyrmion jumps back and forth, wrapping around two nearby pinning centers, one closer and one farther away.
"Each skyrmion jumps back and forth between a large diameter and a small diameter," Wang said. "We can measure that fluctuation, which occurs randomly, and use it to generate random numbers."
The change in skyrmion size is measured through what's known as the anomalous Hall effect, which is a voltage that propagates across the material. This voltage is sensitive to the perpendicular component of electron spins. When the skyrmion size changes, the voltage changes to an extent that is easily measured. Those random voltage changes can be used to produce a string of random digits.
The researchers estimate that by optimizing the defect spacing in their device, they can produce as many as 10 million random digits per second, providing a new and highly efficient method of producing true random numbers.
"This gives us a new way of generating true random numbers, which could be useful for many applications," Xiao said. "This work also gives us a new way of harnessing the power of skyrmions, by looking at their local dynamics as well as their global movements."
Source: Brown University
Published March 2022