March 15, 2022 Volume 18 Issue 11

Motion Control News & Products

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Brushless slotted flat motor weighs only 15 grams

The 20ECF brushless slotted flat motor is the latest motor to join Portescap's flat motor line. The motor's 19-mm rotor diameter is notably smaller than the 20-mm diameter of competitive solutions. At 15 grams, the 20ECF provides a mass savings of at least 30% when compared to competing motion solutions. The motor's design optimization also helps it achieve a 50% improved motor regulation factor relative to standard available solutions. Applications include surgical and service robotics, lab automation, premium tattoo machines, electric grippers, LiDar, and pumps.
Learn more.


Efficient, reliable and flexible robot gripper optimizes machine tending operations

To continuously deliver high-quality results to its customers, WEFAG AG not only invested in new CNC machines, but also deployed a collaborative application with the 3FG15 gripper from OnRobot to tend the CNC machines. This makes it possible for the Swiss family-owned company to meet extremely short delivery times and smaller batch sizes confidently, while also reducing the workload of employees, who can now focus on more demanding tasks.
Watch how the 3FG15 delivered an ROI in 2 months.
Learn more: How to automate machine tending.


Differences between types of multi-axis positioning stages -- parallel vs. stacked

According to the experts at PI (Physik Instrumente), stacking individual motorized stages is a fine approach for assemblies of just a few axes, but as applications become more complex a 6-axis stage design based on parallel kinematics could be the best option. Learn about stiffness, inconsistent dynamics, size and weight fragility, and even cabling considerations for multi-axis applications. Lots of good info here.
Read this informative PI blog.


Universal Robots' new UR20 Cobot makes its U.S. debut at IMTS 2022

Attendees at North America's leading machine tool show (IMTS) are experiencing how the all-new collaborative, industrial cobot from Universal Robots delivers the longest reach and payload in its class, offering the ability to automate even more hard-to-staff tasks in a market struggling to hire. Also learn about cobot grippers, machine tending, robo welding, and more.
Read the full article.


Miniature voice coil servo motor with 1-micron resolution

The miniature GVCM-016-019-01M Linear Voice Coil Servo Motor from Moticont is smaller in diameter than a dime and features a high force-to-size ratio of 1.5 N (5.3 oz) continuous force and 4.6 N (16.6 oz) of peak force. These brushless mini linear servo motors are clean, quiet, and feature high acceleration/deceleration, high speed, high reliability, and cog-free linear motion. An ideal choice for haptic feedback, pipetting in medical devices, machining and drilling, scanners, laser beam steering, sorting, assembly, and more. Can also be a low-cost replacement for pneumatic linear actuators.
Learn more.


MAHLE claims new EV motor is most durable -- can run indefinitely with high performance

Automotive supplier MAHLE says it has developed "the most durable electric motor available" for electric vehicle (EV) applications. Unique to the market, the traction motor -- with a continuous output of more than 90% of its peak output -- can run indefinitely with high performance thanks to a new cooling concept.
Read the full article.


What are Crossed Roller Bearings?

Learn all about HIWIN Crossed Roller Bearings that are three to four times more rigid than standard bearing solutions and are capable of handling loads in the axial, radial, and moment directions. They consist of an outer ring, an inner ring, and a plurality of rollers and spacers. The roller lies between the inner and outer ring with the spacers placed between the rollers to prevent the mutual friction between them, thereby decreasing the torque resistance for rotation. Many options are available depending on the level of rigidity needed.
Learn more.


Compact electrically controlled hydraulic actuator

Bosch Rexroth has expanded its range of standardized self-contained actuators by adding the CytroMotion system solution. With the help of the new compact actuator, linear movements involving forces up to 110 kN can be achieved in a range of machines and systems in smaller spaces -- more efficiently and more sustainably. These benefits can be seen over the entire life cycle. Thanks to fully electric control, CytroMotion makes engineering and commissioning easier. The efficient, power-on-demand drive and the maintenance-free, hermetically sealed design also minimize operating costs.
Learn more.


Belt-driven actuators for harsh environments

Rollon's newly enhanced Plus System lineup of belt-driven linear actuators can be integrated seamlessly with industrial machines. Combining sturdy construction, protective features (sealed), and high-performance characteristics for load, moment control, speed, and acceleration, the Plus System family features an anodized aluminum structure and steel reinforced driving belt. Three types available: Plus System ELM completely enclosed unit, Plus System ROBOT for multi-axis or SCARA robots, and Plus System SC for vertical motion in gantry applications.
Learn more.


Linear positioning and motion systems at IMTS 2022

SCHNEE-BERGER Linear Technology will spotlight its precision positioning and motion systems at IMTS 2022 in September. On display will be a fully functioning demo of a complete linear motion technology system featuring the company's leading and most innovative linear motion components. When linear tech components are designed to work together to create the most effective solution for machine movement, OEMs can accelerate design and manufacturing, reduce assembly time and labor, and achieve a lower TCO.
Learn more.


Micro-sized FlexPro servo drive

ADVANCED Motion Controls' new 60-A continuous FlexPro servo drive model FM060-60C-RM is the third "machine embedded" version in this power range, adding RS-485/232 communication to the previously released EtherCAT and CANopen versions. This drive can operate at its 60-A peak rating continuously with no need for current foldback -- impressive because the micro-package size means up to four units can fit within the footprint of a business card. Applications include cobots, AMRs, AGVs, portable devices, lab and warehouse automation, military equipment, and more.
Learn more.


NSK's new Active Casters help robots move effortlessly

NSK has developed new Active Caster technology for service robots and mobility drive applications. The compact, electric-powered turning unit provides both drive and steering functions based on the difference in rotation between two motors. The developers say it generates less vibration compared to an omnidirectional mobility unit using Mecanum wheels.
Read this informative NSK article.


Hybrid stepper motor with 8-pin integrated connector

Lin Engineering's NEMA 23 (57-mm) hybrid stepper motor can be ordered with an 8-pin integrated connector that allows for multiple connection options. Standard and customized windings and shaft options are available to match your performance requirements, as well as customizable leads and wire harness. This high-volume-availability motor may be the perfect drop-in replacement for your designs if you are experiencing supply chain issues.
Learn more.


IronHorse jet pump and stainless steel motors

Automation-Direct has added the new, economical IronHorse MTRJ series of jet pump motors to their AC motor lineup. They come in a TEFC enclosure with a 56J frame that has a threaded shaft for direct connection to a jet pump, and are available in 120/230 VAC from 1/3 to 2 hp and in 208-230/460 VAC from 1/3 to 3 hp at 3,600 rpm. AutomationDirect has also added the MTS series of IronHorse motors that offer premium efficiency (EISA compliant) and come with an IP69K-rated stainless steel construction that can survive the harshest of environments. They are available in sizes from 1/3 to 20 hp in 208-230/480 VAC 3-phase and in speeds of 1,200, 1,800, and 3,600 rpm.
Learn more.


Machine learning eliminates cogging for linear motors

The highly dynamic AL8000 linear motors from Beckhoff now meet even greater requirements for accuracy and synchronization with the new TwinCAT Cogging Compensation software, which compensates for cogging forces. Cogging forces in linear motors are caused by the magnetic attraction between the iron core in the primary part and the permanent magnets in the secondary part. AL8000 linear motors are particularly suitable for high-precision applications such as milling machines or laser cutting machines.
Learn more.


Ford Motor Co. splitting into distinct electric, internal combustion engine, and commercial divisions



Ford Motor Co. is forming distinct auto units for its electric vehicle (EV) and internal combustion engine (ICE) businesses, and also creating a separate unit for commercial and government vehicle customers.

Ford says the formation of two distinct, but strategically interdependent, auto businesses -- Ford Blue (ICEs) and Ford Model e (EVs) -- together with the new Ford Pro business (commercial and government), will help unleash the full potential of the Ford+ plan announced last May, "driving growth and value creation and positioning Ford to outperform both legacy automakers and new EV competitors."

The creation of Ford Model e for EVs was spurred by the success of small, mission-driven Ford teams that developed the Ford GT, Mustang Mach-E SUV, and F-150 Lightning pickup, as well as Ford's dedicated EV division in China.

"Ford Model e will be Ford's center of innovation and growth -- a team of the world's best software, electrical, and automotive talent turned loose to create truly incredible electric vehicles and digital experiences for new generations of Ford customers," said Ford President and CEO Jim Farley.

"We have made tremendous progress in a short period of time. We have launched a series of hit products globally, and demand for our new EVs like F-150 Lightning and Mustang Mach-E is off the charts," Farley said. "But our ambition with Ford+ is to become a truly great, world-changing company again, and that requires focus. We are going all in, creating separate but complementary businesses that give us start-up speed and unbridled innovation in Ford Model e together with Ford Blue's industrial know-how, volume, and iconic brands like Bronco, that start-ups can only dream about."

Ford Blue will handle the company's traditional ICE lineup. "This team will be hellbent on delivering leading quality, attacking waste in every corner of the business, maximizing cash flow, and optimizing our industrial footprint," said Farley.

Ford Model e and Ford Blue will be run as distinct businesses, but also support each other -- as well as Ford Pro, which is dedicated to delivering a one-stop shop for commercial and government customers with a range of conventional and electric vehicles and a full suite of software, charging, financing, services, and support on Ford and non-Ford products.

Ford says its Ford Model e division will:

  • Attract and retain the best software, engineering, design, and UX talent and perfect new technologies and concepts that can be applied across the Ford enterprise;
  • Embrace a clean-sheet approach to designing, launching, and scaling breakthrough, high-volume electric and connected products and services for retail, commercial, and shared mobility;
  • Develop the key technologies and capabilities (such as EV platforms, batteries, e-motors, inverters, charging, and recycling) to create ground-up, breakthrough electric vehicles; and
  • Create the software platforms and fully networked vehicle architectures to support always-on and ever-improving vehicles and experiences.

Ford says its Ford Blue division will:

  • Strengthen the iconic Ford vehicles customers love, such as F-Series, Ranger, and Maverick trucks, Bronco and Explorer SUVs, and Mustang, with investments in new models, derivatives, experiences, and services;
  • Provide tailored brand and vehicle experiences, from off-roading to performance to family activities, especially for those situations where ICE capabilities are required;
  • Deliver new, connected, personalized, and always-on experiences for customers powered by Ford Model e's software and embedded systems;
  • Make industry-leading quality and exceptional service a reason to choose and stay with Ford;
  • Root out waste and dramatically reduce product, manufacturing, and quality costs; and
  • Support Ford Model e and Ford Pro through proven, global-scale engineering, purchasing, manufacturing, and vehicle test and development capabilities for world-class safety, ride, and handling; quiet and comfort; and durability.

Farley will serve as president of Ford Model e, in addition to his role as president and CEO of Ford Motor Co. Doug Field will lead Ford Model e's product creation as chief EV and digital systems officer. Kumar Galhotra will serve as president of Ford Blue.

Thai-Tang will lead Ford's industrial platform as chief industrial platform officer. He will lead product development, supply chain, and manufacturing engineering for ICE products and common systems across Ford Blue, Ford Model e, and Ford Pro.

Source: Ford Motor Co.

Published March 2022

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