March 22, 2022 | Volume 18 Issue 12 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Macron Dynamics' belt-driven X/Z T-Bot systems (TBG line) are perfect for pick-and-place processes. The simple design, where a single belt drives both axes, means there is no need for costly cable carriers. This type of motion can be used for anything pick-and-place oriented, and the extruded construction means it can scale to virtually any application. The architecture of the line allows for smaller travel heights for the Z axis, providing a more compact structure that is easier to integrate into existing designs. Models available to handle max loads from 10 to 100 lb.
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Thomson Industries has released what it is calling "the first-ever true collaborative extension of cobots." Adding a horizontal operating range up to 10 m, the MovoTrak CTU (cobot transfer unit) 7th axis sets itself apart with collision detection that stops the cobot when it encounters an obstacle, facilitating collaboration and increasing productivity. An industrial robot transfer unit (RTU) has also launched, which can be easily integrated with a user's preferred motor and drive. Compatible with even the largest cobots, such as the UR20 and UR30.
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The GL-N is a versatile actuator from THK that boasts a durable design and high movement load capacity thanks to dual linear guide rails. It is ideal for automation and packaging applications, delivering high precision, durability, and efficiency. GL-N-B features a lightweight, high-rigidity aluminum base with Caged Ball LM guides. GL-N-BS adds a QZ Lubricator for the ball screw for long-term, maintenance-free operation.
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The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.
If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.
Sanding is now more versatile and precise. Save time and enhance efficiency while maintaining consistent quality. With easy integration, remote monitoring, and dust-free operation, OnRobot Sander is a valuable addition to any workflow. This tool offers precise control over sanding parameters and is suitable for various materials, making it a must-have for professionals in the finishing industry.
Learn how to build your sanding application.
Learn more about OnRobot Sander.
Different automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) can require different types of wheel drives. GAM has all your needs covered from standard GML inline planetary gearboxes to integrated strain wave (harmonic) robotic gearboxes to modified and fully custom solutions. Check out all the offerings.
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Universal Robots' new UR AI Accelerator is a ready-to-use hardware and software toolkit created to further enable the development of AI-powered cobot applications. Designed for commercial and research applications, the UR AI Accelerator provides developers with an extensible platform to build applications, accelerate research, and reduce time to market of AI products -- ready to use straight out of the box.
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PI offers an ultra-low-profile Z-Tip-Tilt stage designed for demanding alignment applications in optics, semicon-ductors, precision assembly, and photonics. Based on air bearings and linear motors, the stage is wear-free, maintenance-free, and cleanroom compatible. High speed is ensured by 3-phase linear motors, while high resolution and precision are provided by closed-loop operation with linear encoders with 1-nm resolution. Comes in 5- and 6-axis combinations.
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Curtiss-Wright's Actuation Division has expanded its popular Exlar electric actuator product offerings to include hygienic actuators with FDA-approved materials and finishes. Designed for automation systems in the food and beverage, packaging, and pharmaceutical industries, the GTF with inverted roller screw technology helps customers achieve hygienic certifications more economically. Ideal for builders of hygienic machinery to easily incorporate into their designs.
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The MELFA RV-12CRL vertically articulated robot has the longest reach of any robot in Mitsubishi Electric's low-cost robot series: 1,504 mm (59.2 in.). With a 12-kg (26.4-lb) payload capacity, this unit is an ideal candidate for machine tending, case packing, and pick-and-place applications. Built-in features provide enhanced safety, streamlined implementation, and an overall reduction in downtime. Features internal cables and air hoses for end-of-arm tooling.
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Siemens' new stainless steel SIMOTICS S-1FS2 line of servomotors has been designed for the clean condition requirements of the food, beverage, sterile packaging, pharma, and other process industries. These motors are highly resistant to corrosion and acidic chemicals and are offered in a variety of power ratings, from 0.45 to 2 kW (0.60 to 2.68 hp) with torque from 3.1 to 14 Nm (2.28 to 10.32 ft-lb). Features include high dynamics due to low inherent inertia, high overload capacity for pick-and-place, and precise movement of heavy loads. Easy installation and cleaning. Compatible with the SINAMICS S210 drive system.
Learn more.
Matt Sherman, eMobility Sales and Application Engineer at KEB America, runs through different options to drive an AC motor, including one called "Sensorless Closed Loop" that does not require additional hardware such as encoder, resolver, or cables on the motor.
Read this informative KEB America blog.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
Tolomatic has introduced five new products in its RSX line of high-force actuators to meet a wider range of industrial applications. These five sizes expand the RSX's capabilities to include forces up to 66,000 lbf (294 kN). RSX actuators, which feature high-precision planetary roller or ball screws for longer life in harsh environments, enable the easy replacement of traditional hydraulics to eliminate leaks and improve system performance.
Learn more.
This artist's conception of the James Webb Space Telescope in space shows all its major elements fully deployed. The telescope was folded to fit into its launch vehicle, and then was slowly unfolded over the course of two weeks after launch. [Credits: NASA GSFC/CIL/Adriana Manrique Gutierre]
NASA's $10 billion, 7-ton James Webb Space Telescope, the world's largest and most complex space science telescope, has reached another milestone by completing critical alignment of its 18 hexagonal beryllium mirror segments.
Positioned nearly a million miles from Earth in its permanent orbit around the Sun, the telescope has had an incredible run of extremely difficult -- and flawless -- technical executions. These have included deploying its five-layer, tennis court-size sunshield and unfolding its 21-ft, gold-coated primary mirror made up of 18 segments.
The two wings of Webb's primary mirror had been folded to fit inside the nose cone of an Arianespace Ariane 5 rocket prior to launch on Dec. 25, 2021.
The Webb team began remotely unfolding the hexagonal segments of the primary mirror in the first week of January. This was a multi-day process, with the first side deployed Jan. 7 and the second Jan. 8.
For this stage of Webb's mirror alignment, known as "fine phasing," each of the primary mirror segments have been adjusted to produce one unified image of the same star (bottom image) using only the NIRCam instrument. This image of the star uses a red filter to optimize visual contrast. Top is the image of the 18 segments each focused on the same star prior to alignment (the same star shows up in 18 different locations). [Credits: NASA/STScI]
For the mirror alignment, the ground team commanded 126 actuators from Earth on the backsides of the segments to flex each mirror into precise position to within nanometers. On March 11, the Webb team completed the stage of alignment known as "fine phasing." At this key stage in the commissioning of
Webb's Optical Telescope Element, every optical parameter that has been checked and tested is performing at, or above, expectations. Now the 18 mirrors form a single mirror surface.
The team also found no critical issues and no measurable contamination or blockages to Webb's optical path. The observatory is able to successfully gather light from distant objects and deliver it to its instruments without issue.
While some of the largest ground-based telescopes on Earth use segmented primary mirrors, Webb is the first telescope in space to use such a design. The 21-ft, 4-in. primary mirror will now help Webb's primary imager, the Near-Infrared Camera, do its work.
Webb is designed to peer back over 13.5 billion years to capture infrared light from celestial objects, with much higher resolution than ever before, and to study our own solar system as well as distant worlds.
Although there are months to go before Webb ultimately delivers its new view of the cosmos, achieving this milestone means the team is confident that Webb's first-of-its-kind optical system is working as well as possible.
This new "selfie" was created using a specialized pupil imaging lens inside of the NIRCam instrument that was designed to take images of the primary mirror segments instead of images of the sky. This configuration is used strictly for engineering and alignment purposes. In this image, all of Webb's 18 primary mirror segments are shown collecting light from the same star in unison. [Credits: NASA/STScI]
Over the next six weeks, the team will proceed through the remaining alignment steps before final science instrument preparations. The team will further align the telescope to include the Near-Infrared Spectrograph, Mid-Infrared Instrument, and Near InfraRed Imager and Slitless Spectrograph. In this phase of the process, an algorithm will evaluate the performance of each instrument and then calculate the final corrections needed to achieve a well-aligned telescope across all science instruments. Following this, Webb's final alignment step will begin, and the team will adjust any small, residual positioning errors in the mirror segments.
The team is on track to conclude all aspects of Optical Telescope Element alignment by early May, if not sooner, before moving on to approximately two months of science instrument preparations. Webb's first full-resolution imagery and science data will be released in the summer.
Webb is an international program led by NASA with its partners at ESA (European Space Agency) and the Canadian Space Agency.
Source: NASA
Published March 2022