Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.

Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)

New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.

Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.

Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.

BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.

Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.

Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.

Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.

Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.

Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.

When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.

Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.

Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.

Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.

Another success! NASA's Webb telescope reaches mirror alignment milestone

This artist's conception of the James Webb Space Telescope in space shows all its major elements fully deployed. The telescope was folded to fit into its launch vehicle, and then was slowly unfolded over the course of two weeks after launch. [Credits: NASA GSFC/CIL/Adriana Manrique Gutierre]

 

 

 

 

NASA's $10 billion, 7-ton James Webb Space Telescope, the world's largest and most complex space science telescope, has reached another milestone by completing critical alignment of its 18 hexagonal beryllium mirror segments.

Positioned nearly a million miles from Earth in its permanent orbit around the Sun, the telescope has had an incredible run of extremely difficult -- and flawless -- technical executions. These have included deploying its five-layer, tennis court-size sunshield and unfolding its 21-ft, gold-coated primary mirror made up of 18 segments.

The two wings of Webb's primary mirror had been folded to fit inside the nose cone of an Arianespace Ariane 5 rocket prior to launch on Dec. 25, 2021.

The Webb team began remotely unfolding the hexagonal segments of the primary mirror in the first week of January. This was a multi-day process, with the first side deployed Jan. 7 and the second Jan. 8.

For this stage of Webb's mirror alignment, known as "fine phasing," each of the primary mirror segments have been adjusted to produce one unified image of the same star (bottom image) using only the NIRCam instrument. This image of the star uses a red filter to optimize visual contrast. Top is the image of the 18 segments each focused on the same star prior to alignment (the same star shows up in 18 different locations). [Credits: NASA/STScI]

 

 

 

 

For the mirror alignment, the ground team commanded 126 actuators from Earth on the backsides of the segments to flex each mirror into precise position to within nanometers. On March 11, the Webb team completed the stage of alignment known as "fine phasing." At this key stage in the commissioning of

Webb's Optical Telescope Element, every optical parameter that has been checked and tested is performing at, or above, expectations. Now the 18 mirrors form a single mirror surface.

The team also found no critical issues and no measurable contamination or blockages to Webb's optical path. The observatory is able to successfully gather light from distant objects and deliver it to its instruments without issue.

While some of the largest ground-based telescopes on Earth use segmented primary mirrors, Webb is the first telescope in space to use such a design. The 21-ft, 4-in. primary mirror will now help Webb's primary imager, the Near-Infrared Camera, do its work.

Webb is designed to peer back over 13.5 billion years to capture infrared light from celestial objects, with much higher resolution than ever before, and to study our own solar system as well as distant worlds.

Although there are months to go before Webb ultimately delivers its new view of the cosmos, achieving this milestone means the team is confident that Webb's first-of-its-kind optical system is working as well as possible.

This new "selfie" was created using a specialized pupil imaging lens inside of the NIRCam instrument that was designed to take images of the primary mirror segments instead of images of the sky. This configuration is used strictly for engineering and alignment purposes. In this image, all of Webb's 18 primary mirror segments are shown collecting light from the same star in unison. [Credits: NASA/STScI]

 

 

 

 

Over the next six weeks, the team will proceed through the remaining alignment steps before final science instrument preparations. The team will further align the telescope to include the Near-Infrared Spectrograph, Mid-Infrared Instrument, and Near InfraRed Imager and Slitless Spectrograph. In this phase of the process, an algorithm will evaluate the performance of each instrument and then calculate the final corrections needed to achieve a well-aligned telescope across all science instruments. Following this, Webb's final alignment step will begin, and the team will adjust any small, residual positioning errors in the mirror segments.

The team is on track to conclude all aspects of Optical Telescope Element alignment by early May, if not sooner, before moving on to approximately two months of science instrument preparations. Webb's first full-resolution imagery and science data will be released in the summer.

Webb is an international program led by NASA with its partners at ESA (European Space Agency) and the Canadian Space Agency.

Source: NASA

Published March 2022

Rate this article