April 12, 2022 Volume 18 Issue 14

Motion Control News & Products

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Totally new! Hybrid stepper and PM motor

The Hybrid-PM-Mix (HPM) from Lin Engineering is the first motor of its kind, combining the stator of a hybrid stepper and the rotor of a PM motor in the form factor of a high-speed BLDC. The result is a motor that behaves like a typical high-speed BLDC with the added benefits of hybrid steppers -- precise position control and position holding -- with low noise and vibration too. The 1330 Series is a small motor with a frame size of just 13 mm, which is perfect for small applications with minimal space.
Find out all the specs.


New magnetic tracks for linear motors -- more force with no redesign

The MWD+ is a new family of magnetic tracks from ETEL equipped with stronger magnets. These tracks are compatible with any existing ETEL LMG and LMS linear motor, enabling an average of 15% higher continuous and peak force compared to existing MWD products. Benefits include higher force density per unit volume, which allows users to improve the overall duty cycle or run a given duty cycle at lower temperatures.
Learn more about ETEL linear motors.


maxon adds dynamism to robotic drives

Innovative motor concepts are the answer to growing market requirements for dynamic response, compactness, and power density. With the EC frameless DT, maxon presents a solution that really packs a punch. The DT50 with matching encoder is the precursor of a new product family developed specifically for dynamic movements like those in robotics. The brushless motor with its frameless concept can be easily integrated into a wide range of applications by design engineers in applications where speeds can change in an instant. When installed, the EC frameless DT50 effortlessly reaches a nominal torque of over 500 mNm at a nominal speed of 4,000 rpm.
Learn more.


Better conveyors for automotive assembly lines

The Torque Arm Conveyor Drive is a more energy-efficient and maintenance-friendly replacement for the legacy "Floating Frame" conveyor drives used in many automotive assembly lines. Developed by OCC Systems, it features a custom-built gearbox solution with an Overhead Conveyor Drive gear unit from NORD DRIVESYSTEMS. This new drive concept contains far fewer parts, has a modular and maintenance-friendly construction, and comes with a built-in back-up system.
Read the full article.


Robot handles precision masking tape application for aerospace

Engineers from Aerobotix and FerRobotics have developed an impressive End of Arm Tooling system that provides smooth masking on parts varying in shape and puts down precise tape lines where the customer needs them -- even on intricate curvy paths. You've got to see it in action.
Read the full article.


Linear robots are now even more versatile

Bosch Rexroth has expanded its portfolio of linear robots (eight different axis combinations with 68 sizes!) for various applications in factory automation. The much wider range of working areas and loads makes the Cartesian subsystems also suitable for applications like battery handling or intralogistics. Predefined axis combinations make for quick and easy sizing and selection. Configure and finalize online and order as preassembled subsystems -- optionally with controllers. Each multi-axis system is also available as a Smart Function Kit for handling or dispensing. Preinstalled software allows for fast commissioning and intuitive programming.
Learn more about Bosch Rexroth smart mechatronic systems.


Selecting linear actuators for robotics

Nick Novotny over at Nook Industries has put together a handy and very useful short guide on selecting linear actuators for robotic applications. Besides addressing the primary considerations, he also explains motor types, linear actuator types, modularity, and advantages and disadvantages.
Read this informative Nook Industries blog.


5 key considerations for selecting a propulsion motor

Josh Jennings, mobile servo motor and drive applications engineer for Parker Hannifin's Hydraulic Pump and Power Systems Division, runs through the key factors to consider for a vehicle electrification project, including how the motor is cooled, its speed range, flexibility, efficiency, and reliability. Solid basic information.
Read the full Parker blog.


New mini planetary gearmotors

New PH Series Mini Planetary Gearmotors from Applied Motion Products are used with small step motors in NEMA 8, 11, and 14 frame sizes. These gearmotors are used in applications where space is critical. Small motors usually don't produce enough torque for demanding applications. Mini Planetary Gearmotors are an ideal solution. They offer an increase in torque and better inertia matching without breaking the budget.
Learn more and see all the options offered by Electromate.


New cobot welders with extended range unveiled at FABTECH 2022

Universal Robots has grown its welding application segment more than 80% this year as partners develop new capabilities for the pioneering cobot welders. At FABTECH last week, Universal Robots' booth showcased new solutions from Vectis Automation and Hirebotics, enabling the weldment of larger and more complex parts. Attendees also experienced Precision Cobotics' automated MECCO laser-marking solution with Apera AI bin picking, laser welding with Cobot Systems, metal deburring with Kane Robotics, along with the new UR20 cobot in a machine-tending application.
Learn about the new welding options and other UR FABTECH releases.


New! Multi-axis gantry attachment kits extend your working envelope

Multi-axis linear actuator assemblies from Bishop-Wisecarver extend the working envelope of automated motion systems and provide for more complex motion. ECO60 Gantry Kits create reliable and easy-to-assemble connections between ECO60 Linear Actuators. Benefits include: saving design time without sacrificing design freedom, easy ordering with single-part-number kits, and fast and simple assembly and installation. All multi-axis kits are made from aluminum with black anodize and stainless-steel hardware.
Learn more.


Robots handle post processing for metal AM parts and components

The NetShape Robot from Rivelin Robotics provides an automated solution for metal support removal and targeted finishing to meet the standards of mission-critical industries. Driven by the powerful NetShape control software, both machine learning and traditional deterministic control theory are used to optimize the quality and repeatability of the work. The result is an automated support-removal solution that reduces defects by 90%, exhibits a 10-fold reduction in operational costs, and eliminates human risk and variability.
Learn more.


Flat external rotor with encoder

The DF45 brushless DC motors from Nanotec are now available with an integrated encoder. The new flat motors with a diameter of only 45 mm are ideal for applications that require precise positioning in confined spaces such as AGV wheel drives, access control systems, and door drives. The two-channel encoder has a resolution of 1,024 CPR and provides additional Hall signals for commutation. The difference in length between the standard motor and the encoder version is only 2 mm, as the encoder has been completely integrated. The DF45-E has a rated power of 65 W at a rated speed of 4,840 rpm. Custom windings or shafts are also available.
Learn more.


The influence of operating speed on step motor selection

According to the engineers at Lin Engineering, "Frequently, when it comes to step motor selection, users will select a motor with the highest holding torque rating, assuming that it will give them optimal performance. However, it is an improper practice to select a motor based on holding torque alone. In fact, the step motor with the highest holding torque in many situations can prove to be a poor choice -- especially when trying to maximize torque at a desired operating speed."
Read this informative Lin Engineering article.


Extra-Duty Overhung Load Adaptors

Zero-Max has announced three entirely new Extra-Duty Overhung Load Adaptor (OHLA) models (350, 650, 950). The new designs feature a number of carefully chosen upgrades including spherical bearings, enhanced sealing technology, stronger shafts, and a longer profile delivering increased operating life, heavy load capacities, and higher speed ratings. They provide a solid, permanent mounting surface, eliminating premature motor or pump failure due to axial and radial overhung loads on a motor or pump shaft.
Learn more.


Airbus flies A380 wide-body airliner test aircraft using cooking oil

Airbus MSN 1 test aircraft. [Credit: © Airbus S.A.S., photo by A. Doumenjou, Master Films]

 

 

Airbus performed an out-there sustainability test by flying an A380 aircraft powered by 100% Sustainable Aviation Fuel (SAF) recently.

Airbus' A380 test aircraft called the MSN 1 took off from Blagnac Airport, Toulouse, France, at 8:43 a.m. on March 25. The flight lasted about three hours, operating one Rolls-Royce Trent 900 engine on 100% SAF.

Twenty-seven tons of unblended SAF were provided by TotalEnergies for this flight. The SAF produced in Normandy, close to Le Havre, France, was made from Hydroprocessed Esters and Fatty Acids (HEFA), free of aromatics and sulphur, and primarily consisted of used cooking oil, as well as other waste fats. A second flight, with the same aircraft, took place from Toulouse to Nice Airport on March 29 to test the use of SAF during takeoff and landing.

This is the third Airbus aircraft type to fly on 100% SAF over the course of 12 months; the first was an Airbus A350 in March 2021 followed by an A319neo single-aisle aircraft in October 2021.

According to Airbus, "Increasing the use of SAF remains a key pathway to achieving the industry's ambition of net-zero carbon emissions by 2050." Key statistics outlined in the Waypoint 2050 report [Air Transport Action Group] indicate that SAF could contribute between 53% and 71% of required carbon reductions.

All Airbus aircraft are currently certified to fly with up to a 50% blend of SAF mixed with kerosene. The aim is to achieve certification of 100% SAF by the end of this decade.

The A380 aircraft used during the test is the same aircraft recently revealed as Airbus' ZEROe Demonstrator, a flying testbed for future technologies that is part of the goal of bringing the world's first zero-emission aircraft to market by 2035.

Source: Airbus

Published April 2022

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