June 14, 2022 Volume 18 Issue 22

Motion Control News & Products

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Compact servo drives for harsh environs

Built on Copley's proven NanoPlus platform, the compact, 1.2-oz R-Series Nano servo drives withstand extreme temperatures, vibration, shock, and humidity. Available in R47 (CANopen) and R48 (EtherCAT) models, they suit space-constrained, harsh environments such as mil/aero robotics and gimbals. This commercial off-the-shelf series provides a hardened option without defense-specific development lead times.
Learn more from Copley Controls.


Hybrid actuator with force up to 14,726 lb

Kyntronics' new all-electric HyCore hybrid actuator is a compact, low-cost alternative to traditional hydraulic, pneumatic, and electro-mechanical systems. Engineered for OEMs, it delivers up to 14,726 lb of force. The self-contained design eliminates leaks and wear, providing precise control, shock-load tolerance, and high efficiency. It simplifies integration and lowers operating costs for mobile equipment, packaging, assembly automation, and more.
Learn more.


SDP/SI motion products: Best sellers

SDP/SI's best sellers aren't just popular -- they're proven. These are the motion components their customers return to time and again for precision, reliability, and unbeatable value. From belts and pulleys to gears, bearings, and couplings, each product has earned its place through consistent performance in real-world applications.
Learn more and see the full products list.


Automated part grinding and finishing in one unit!

Grinding large fabrications is a classic dull, dirty, and dangerous task perfectly suited for automation, yet traditional setups require multiple costly robots. At Automate 2026, Güdel debuted a single-robot solution that utilizes two extra degrees of freedom to finish massive surfaces without complex part repositioning.
Read the full article.


Rockford RBS ball screws and nuts now available

Automation-Direct now offers US-manufactured RBS ball screws and nuts for precise linear motion in OEM and maintenance applications. Achieving over 90% efficiency, they feature low friction, high accuracy, and minimal wear. Available in various diameters, lengths, and leads, these precision-matched components handle axial loads with minimal backlash, providing a dependable solution that reduces maintenance and extends operational life. Great prices too.
Learn more.


Next-gen conveyor transports 3,000-kg payloads

Building on its established portfolio of twin-strand conveyors that are currently used in a variety of industry verticals, Bosch Rexroth is introducing the TS 7plus transfer system, which is the world's first freely configurable, fully electric conveyance solution to workpieces weighing up to 3,000 kg. TS 7plus transports material via conveyor rollers on freely configurable modular sections with lift/transverse, rotary, and positioning units, as well as stop gates. Great for automotive, battery, aerospace/defense, and more.
Learn more.


Next-generation air bearing linear slide

The A-123 noncontact nanoposi-tioning stage integrates a brushless motor, air bearings, and a 1-nm encoder, supporting 40-kg payloads over 750-mm travel. Its pressurized air film eliminates the friction, wear, and vibration of mechanical stages, ensuring zero particle generation. Customizable with options such as granite bases and isolation systems, it is ideal for semiconductor metrology, inspection, photonics, and more.
Learn more.


How to implement redundancy in stepper motors

Some of the recent research activities in the area of electric motor drives for safety-critical applications (such as aerospace and nuclear power plants) are focused on looking at various fault-tolerant motor and drive topologies. After discussing different solutions, this article focuses on a miniature permanent magnet (PM) stepper motor design that provides increased redundancy.
Read this informative FAULHABER article.


Teradyne Robotics unveils a multitude of deployable AI applications at Automate 2026

Teradyne Robotics, the company behind Universal Robots (UR) and Mobile Industrial Robots (MiR), will demonstrate how physical AI is transforming industrial automation at Automate 2026 in Chicago, June 22-25 at booth #1250. The demos presented are real, deployable, and ready for purchase. They include assembly, pick-and-place, palletizing, mobile robots, and more. A lot of good new offerings here. Check it out.
Read the full article.


Affordable nanometer-level precision focus stage

Zaber Technologies has launched the DMA Objective Focus Stage, a compact, linear motor solution for microscope OEMs. Starting at $4,500 with an integrated controller, it offers 50-nm repeatability and sub-15-ms settling times -- matching piezo precision at one-third the cost. Featuring plug-and-play architecture, a developer-friendly API, and a tiny footprint, it accelerates high-throughput workflows like spatial biology and digital pathology.
Learn more.


How Ford automated a moving EV assembly line with vision-guided robots: Inbolt case study

Automating moving assembly lines is highly challenging. At Ford's Cologne Electric Vehicle Center in Germany, applying pressure to water shields on vehicle bodies required following a precise path on unsynchronized, continuously moving vehicle carriers. To automate this, Ford deployed two Universal Robots cobots equipped with Inbolt 3D cameras. Using real-time vision guidance, the robots track vehicle positions and adapt on the fly. The result? Near-zero repairs, reliable moving-line automation, and new possibilities for tasks like tightening operations.
View the video.


Inbolt launches vision-enabled Robot Programming, closing the loop from CAD to factory floor

Inbolt is launching two new capabilities that complete the company's AI Vision Model for robot guidance at Automate 2026 in Chicago, June 22-25. With Robot Programming and Robot Control, Inbolt covers the full path from virtual commissioning to adaptive robot motion control, for stationary and moving-line applications. It's one platform from perception to motion -- on the robots manufacturers already own.
Read the full article.


Top Tech Tip: How to specify electric rod-style actuators for optimal performance, reliability, and efficiency

The engineers at Tolomatic provide their Top 10 Tips for specifying electric rod-style actuators, which have a higher initial cost, more advanced design, and more predictable performance compared to fluid power cylinders. This is a really thorough presentation filled with useful information.
Read the full article.


High-precision multi-axis motion platforms

Motion Solutions delivers high-speed, high-accuracy XY scanning solutions optimized for OEM integration. These rigid, modular platforms provide stable, repeatable multi-axis motion control, ensuring faster throughput and precise positioning for advanced workflows. Ideal for automated microscopy, digital pathology, and spatial biology, the scalable design supports flexible travel lengths and custom configurations to seamlessly optimize your system.
Learn more.


What is the best palletizing option for your operation?

Is your business looking to install or upgrade a palletizing system, but you don't know where to start? Marc Giguère from Robotiq does a comprehensive run-through of options including a fully engineered system, a cobot, or a plug-and-play setup. A lot depends on your production volume, budget, available space, and need for flexibility. Systems are compared and contrasted. Fastest ROI? The best lean system? What works for high throughput? Find out these answers and more, complete with an available buyer's guide chart.
Read the Robotiq article.


Micrometeoroid hits mirror on NASA's Webb telescope

Artist's rendition of NASA's James Webb Space Telescope. [Credit: NASA]

 

 

After a nearly flawless, multi-step deployment almost a million miles from Earth in its permanent orbit around the Sun, NASA's $10 billion, 7-ton James Webb Space Telescope has hit its first bump in the road -- or rather something has hit it.

Between May 23 and 25, the telescope sustained an impact to one of its primary mirror segments from a micrometeoroid strike. After initial assessments, the instrument's ground-control team found the telescope is still performing at a level that exceeds all mission requirements despite "a marginally detectable effect in the data." Thorough analysis and measurements are ongoing.

Impacts will continue to occur throughout the entirety of Webb's lifetime in space, and these events were anticipated when the 21-ft, gold-coated primary mirror made up of 18 segments was built and tested on the ground. After a successful launch on Dec. 25, 2021, and subsequent deployment and telescope alignment, Webb's beginning-of-life performance is still well above expectations, and the observatory is fully capable of performing the science it was designed to achieve.

The James Webb Space Telescope is the world's largest, most powerful, and most complex space science telescope ever built. Webb will solve mysteries in our solar system, look beyond to distant worlds around other stars, and probe the mysterious structures and origins of our universe and our place in it.

Webb's mirror was engineered to withstand bombardment from the micrometeoroid environment at its orbit around Sun-Earth L2 of dust-sized particles flying at extreme velocities. While the telescope was being built, engineers used a mixture of simulations and actual test impacts on mirror samples to get a clearer idea of how to fortify the observatory for operation in orbit. However, NASA says the recent impact "was larger than was modeled, and beyond what the team could have tested on the ground."

"We always knew that Webb would have to weather the space environment, which includes harsh ultraviolet light and charged particles from the Sun, cosmic rays from exotic sources in the galaxy, and occasional strikes by micrometeoroids within our solar system," said Paul Geithner, technical deputy project manager at NASA's Goddard Space Flight Center in Greenbelt, MD. "We designed and built Webb with performance margins -- optical, thermal, electrical, mechanical -- to ensure it can perform its ambitious science mission even after many years in space."

For example, due to careful work by the launch site teams, Webb's optics were kept cleaner than required while on the ground; their pristine cleanliness improves the overall reflectivity and throughput, thereby improving total sensitivity. This and other performance margins make Webb's science capabilities robust to potential degradations over time.

Furthermore, Webb's capability to sense and adjust mirror positions enables partial correction for the result of impacts. By adjusting the position of the affected segment, engineers can cancel out a portion of the distortion. This minimizes the effect of any impact, although not all of the degradation can be cancelled out this way. Engineers have already performed a first such adjustment for the recently affected segment C3, and additional planned mirror adjustments will continue to fine tune this correction. These steps will be repeated when needed in response to future events as part of the monitoring and maintenance of the telescope throughout the mission.

To protect Webb in orbit, flight teams can use protective maneuvers that intentionally turn the optics away from known meteor showers before they are set to occur. This hit was not a result of a meteor shower and is currently considered an unavoidable "chance event." As a result of this impact, a specialized team of engineers has been formed to look at ways to mitigate the effects of further micrometeoroid hits of this scale.

Over time, the team will collect invaluable data and work with micrometeoroid prediction experts at NASA's Marshall Space Flight Center to be able to better predict how performance may change, bearing in mind that the telescope's initial performance is better than expected. Webb's tremendous size and sensitivity make it a highly sensitive detector of micrometeorites.

"With Webb's mirrors exposed to space, we expected that occasional micrometeoroid impacts would gracefully degrade telescope performance over time," said Lee Feinberg, Webb optical telescope element manager at NASA Goddard. "Since launch, we have had four smaller measurable micrometeoroid strikes that were consistent with expectations, and this one more recently that is larger than our degradation predictions assumed. We will use this flight data to update our analysis of performance over time and also develop operational approaches to assure we maximize the imaging performance of Webb to the best extent possible for many years to come."

This recent impact caused no change to Webb's operations schedule, as the team continues to check out the science instruments' observing modes and prepares for the release of Webb's first images this summer and the start of science operations.

Source: NASA

Published June 2022

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