July 12, 2022 Volume 18 Issue 26

Motion Control News & Products

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Totally new! Hybrid stepper and PM motor

The Hybrid-PM-Mix (HPM) from Lin Engineering is the first motor of its kind, combining the stator of a hybrid stepper and the rotor of a PM motor in the form factor of a high-speed BLDC. The result is a motor that behaves like a typical high-speed BLDC with the added benefits of hybrid steppers -- precise position control and position holding -- with low noise and vibration too. The 1330 Series is a small motor with a frame size of just 13 mm, which is perfect for small applications with minimal space.
Find out all the specs.


New magnetic tracks for linear motors -- more force with no redesign

The MWD+ is a new family of magnetic tracks from ETEL equipped with stronger magnets. These tracks are compatible with any existing ETEL LMG and LMS linear motor, enabling an average of 15% higher continuous and peak force compared to existing MWD products. Benefits include higher force density per unit volume, which allows users to improve the overall duty cycle or run a given duty cycle at lower temperatures.
Learn more about ETEL linear motors.


maxon adds dynamism to robotic drives

Innovative motor concepts are the answer to growing market requirements for dynamic response, compactness, and power density. With the EC frameless DT, maxon presents a solution that really packs a punch. The DT50 with matching encoder is the precursor of a new product family developed specifically for dynamic movements like those in robotics. The brushless motor with its frameless concept can be easily integrated into a wide range of applications by design engineers in applications where speeds can change in an instant. When installed, the EC frameless DT50 effortlessly reaches a nominal torque of over 500 mNm at a nominal speed of 4,000 rpm.
Learn more.


Better conveyors for automotive assembly lines

The Torque Arm Conveyor Drive is a more energy-efficient and maintenance-friendly replacement for the legacy "Floating Frame" conveyor drives used in many automotive assembly lines. Developed by OCC Systems, it features a custom-built gearbox solution with an Overhead Conveyor Drive gear unit from NORD DRIVESYSTEMS. This new drive concept contains far fewer parts, has a modular and maintenance-friendly construction, and comes with a built-in back-up system.
Read the full article.


Robot handles precision masking tape application for aerospace

Engineers from Aerobotix and FerRobotics have developed an impressive End of Arm Tooling system that provides smooth masking on parts varying in shape and puts down precise tape lines where the customer needs them -- even on intricate curvy paths. You've got to see it in action.
Read the full article.


Linear robots are now even more versatile

Bosch Rexroth has expanded its portfolio of linear robots (eight different axis combinations with 68 sizes!) for various applications in factory automation. The much wider range of working areas and loads makes the Cartesian subsystems also suitable for applications like battery handling or intralogistics. Predefined axis combinations make for quick and easy sizing and selection. Configure and finalize online and order as preassembled subsystems -- optionally with controllers. Each multi-axis system is also available as a Smart Function Kit for handling or dispensing. Preinstalled software allows for fast commissioning and intuitive programming.
Learn more about Bosch Rexroth smart mechatronic systems.


Selecting linear actuators for robotics

Nick Novotny over at Nook Industries has put together a handy and very useful short guide on selecting linear actuators for robotic applications. Besides addressing the primary considerations, he also explains motor types, linear actuator types, modularity, and advantages and disadvantages.
Read this informative Nook Industries blog.


5 key considerations for selecting a propulsion motor

Josh Jennings, mobile servo motor and drive applications engineer for Parker Hannifin's Hydraulic Pump and Power Systems Division, runs through the key factors to consider for a vehicle electrification project, including how the motor is cooled, its speed range, flexibility, efficiency, and reliability. Solid basic information.
Read the full Parker blog.


New mini planetary gearmotors

New PH Series Mini Planetary Gearmotors from Applied Motion Products are used with small step motors in NEMA 8, 11, and 14 frame sizes. These gearmotors are used in applications where space is critical. Small motors usually don't produce enough torque for demanding applications. Mini Planetary Gearmotors are an ideal solution. They offer an increase in torque and better inertia matching without breaking the budget.
Learn more and see all the options offered by Electromate.


New cobot welders with extended range unveiled at FABTECH 2022

Universal Robots has grown its welding application segment more than 80% this year as partners develop new capabilities for the pioneering cobot welders. At FABTECH last week, Universal Robots' booth showcased new solutions from Vectis Automation and Hirebotics, enabling the weldment of larger and more complex parts. Attendees also experienced Precision Cobotics' automated MECCO laser-marking solution with Apera AI bin picking, laser welding with Cobot Systems, metal deburring with Kane Robotics, along with the new UR20 cobot in a machine-tending application.
Learn about the new welding options and other UR FABTECH releases.


New! Multi-axis gantry attachment kits extend your working envelope

Multi-axis linear actuator assemblies from Bishop-Wisecarver extend the working envelope of automated motion systems and provide for more complex motion. ECO60 Gantry Kits create reliable and easy-to-assemble connections between ECO60 Linear Actuators. Benefits include: saving design time without sacrificing design freedom, easy ordering with single-part-number kits, and fast and simple assembly and installation. All multi-axis kits are made from aluminum with black anodize and stainless-steel hardware.
Learn more.


Robots handle post processing for metal AM parts and components

The NetShape Robot from Rivelin Robotics provides an automated solution for metal support removal and targeted finishing to meet the standards of mission-critical industries. Driven by the powerful NetShape control software, both machine learning and traditional deterministic control theory are used to optimize the quality and repeatability of the work. The result is an automated support-removal solution that reduces defects by 90%, exhibits a 10-fold reduction in operational costs, and eliminates human risk and variability.
Learn more.


Flat external rotor with encoder

The DF45 brushless DC motors from Nanotec are now available with an integrated encoder. The new flat motors with a diameter of only 45 mm are ideal for applications that require precise positioning in confined spaces such as AGV wheel drives, access control systems, and door drives. The two-channel encoder has a resolution of 1,024 CPR and provides additional Hall signals for commutation. The difference in length between the standard motor and the encoder version is only 2 mm, as the encoder has been completely integrated. The DF45-E has a rated power of 65 W at a rated speed of 4,840 rpm. Custom windings or shafts are also available.
Learn more.


The influence of operating speed on step motor selection

According to the engineers at Lin Engineering, "Frequently, when it comes to step motor selection, users will select a motor with the highest holding torque rating, assuming that it will give them optimal performance. However, it is an improper practice to select a motor based on holding torque alone. In fact, the step motor with the highest holding torque in many situations can prove to be a poor choice -- especially when trying to maximize torque at a desired operating speed."
Read this informative Lin Engineering article.


Extra-Duty Overhung Load Adaptors

Zero-Max has announced three entirely new Extra-Duty Overhung Load Adaptor (OHLA) models (350, 650, 950). The new designs feature a number of carefully chosen upgrades including spherical bearings, enhanced sealing technology, stronger shafts, and a longer profile delivering increased operating life, heavy load capacities, and higher speed ratings. They provide a solid, permanent mounting surface, eliminating premature motor or pump failure due to axial and radial overhung loads on a motor or pump shaft.
Learn more.


UCLA engineers create single-step, all-in-one 3D-printing method to make robotic materials

A team of University of California - Los Angeles (UCLA) engineers and their colleagues have developed a new design strategy and 3D-printing technique to build robots in one single step.

A study that outlined the advance, along with the construction and demonstration of an assortment of tiny robots that walk, maneuver, and jump, was published in Science.

A 3D-printed "meta-bot," developed by UCLA engineers and manufactured all at once by a new type of 3D-printing process, is capable of propulsion, movement, sensing, and decision-making. [Credit: Rayne Research Group/UCLA]

 

 

 

 

The breakthrough enabled the entire mechanical and electronic systems needed to operate a robot to be manufactured all at once by a new type of 3D-printing process for engineered active materials with multiple functions (also known as metamaterials). Once 3D printed, a "meta-bot" will be capable of propulsion, movement, sensing, and decision-making.

The printed metamaterials consist of an internal network of sensory, moving, and structural elements and can move by themselves following programmed commands. With the internal network of moving and sensing already in place, the only external component needed is a small battery to power the robot.

"We envision that this design and printing methodology of smart robotic materials will help realize a class of autonomous materials that could replace the current complex assembly process for making a robot," said the study's principal investigator Xiaoyu (Rayne) Zheng, an associate professor of civil and environmental engineering, and of mechanical and aerospace engineering at the UCLA Samueli School of Engineering. "With complex motions, multiple modes of sensing, and programmable decision-making abilities all tightly integrated, it's similar to a biological system with the nerves, bones, and tendons working in tandem to execute controlled motions."

The team demonstrated the integration with an on-board battery and controller for the fully autonomous operation of the 3D-printed robots -- each the size of a finger nail. According to Zheng, who is also a member of the California NanoSystems Institute at UCLA, the methodology could lead to new designs for biomedical robots, such as self-steering endoscopes or tiny swimming robots, that can emit ultrasounds and navigate themselves near blood vessels to deliver drug doses at specific target sites inside the body.

These "meta-bots" can also explore hazardous environments. In a collapsed building, for example, a swarm of such tiny robots armed with integrated sensing parts could quickly access confined spaces, assess threat levels, and help rescue efforts by finding people trapped in the rubble.

Most robots, no matter their size, are typically built in a series of complex manufacturing steps that integrate the limbs, electronic, and active components. The process results in heavier weights, bulkier volumes, and reduced force output compared to robots that could be built using this new method.

The key in the UCLA-led, all-in-one method is the design and printing of piezoelectric metamaterials -- a class of intricate lattice materials that can change shape and move in response to an electric field or create electrical charge as a result of physical forces.

The use of active materials that can translate electricity to motions is not new. However, these materials generally have limits in their range of motion and distance of travel. They also need to be connected to gearbox-like transmission systems in order to achieve desired motions.

By contrast, the UCLA-developed robotic materials -- each the size of a penny -- are composed of intricate piezoelectric and structural elements that are designed to bend, flex, twist, rotate, expand, or contract at high speeds.

The team also presented a methodology to design these robotic materials so users could make their own models and print the materials into a robot directly.

"This allows actuating elements to be arranged precisely throughout the robot for fast, complex, and extended movements on various types of terrain," said the study's lead author Huachen Cui, a UCLA postdoctoral scholar in Zheng's Additive Manufacturing and Metamaterials Laboratory. "With the two-way piezoelectric effect, the robotic materials can also self-sense their contortions, detect obstacles via echoes and ultrasound emissions, as well as respond to external stimuli through a feedback control loop that determines how the robots move, how fast they move, and toward which target they move."

Using the technique, the team built and demonstrated three "meta-bots" with different capabilities. One robot can navigate around S-shaped corners and randomly placed obstacles, another can escape in response to a contact impact, while the third robot could walk over rough terrain and even make small jumps.

The advance incorporates 3D-printing techniques previously developed by Zheng and Hensleigh while both were researchers at Virginia Tech, which holds the patent. The researchers plan to file an additional patent through the UCLA Technology Development Group for the new methodology developed at UCLA.

Source: University of California - Los Angeles

Published July 2022

Rate this article

[UCLA engineers create single-step, all-in-one 3D-printing method to make robotic materials]

Very interesting, with information I can use
Interesting, with information I may use
Interesting, but not applicable to my operation
Not interesting or inaccurate

E-mail Address (required):

Comments:


Type the number:



Copyright © 2022 by Nelson Publishing, Inc. All rights reserved. Reproduction Prohibited.
View our terms of use and privacy policy