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September 27, 2022 | Volume 18 Issue 36 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
The new, high-torque AW stepper motors from Applied Motion Products are an ideal choice for exposure to splash, moisture, and dust in Food Processing, Medical, and Industrial Manufacturing applications. These NEMA 23/24/34 motors feature IP65-level protection, and their M8 and M12 connectors ensure a secure connection in high-vibration dynamic systems. Variants equipped with brake and 1,000-line optical encoder are available.
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Rollon's new compact and highly versatile H-Bot gantry system meets the needs of applications requiring a small footprint and a high level of efficiency. It boasts two fixed motors on the X-axis with a single belt, motorized via pulleys and easily tensioned. The option of mounting the motors on either the front or rear heads, upwards or downwards, gives H-Bot extreme versatility. The absence of a motor on the Y-axis significantly reduces moving masses, decreasing vibrations and allowing high dynamics to be achieved. Designed to handle light loads that require a high level of precision.
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Do you need to move a cobot assembly from one task location to another? Thomson Industries' new Movotrak CTU 7th axis features collision detection settings for expanded programming and control benefits. Also known as a range extender, the Movotrak CTU 7th axis features a servo motor and linear-unit-driven guide rails that move a cobot assembly. An industrial robot transfer unit has also launched.
Read the full article.
According to KEB Automation, lots of automation systems use multiple motors to distribute loads, execute different tasks, or to optimize overall efficiency. One control strategy is to use a single variable frequency drive (VFD) for each motor, or you can drive several motors with only one VFD. But when do you use which tactic, and what are the pros and cons of each? Matt Sherman from KEB has got you covered with all the details.
Read the full article.
Nanotec introduces the DKA series of high-performance, frameless BLDC motors designed for compact, efficient drive systems. Featuring a modular design with separate stator and rotor, these motors allow for a maximum level of system integration. Motor diameters from 25 to 115 mm are available with up to 7.8 Nm of torque and speeds to 10,000 rpm. By eliminating the need for couplings or additional mounting components, these frameless motors reduce material usage and assembly costs. Ideal for applications with limited space, including robotics, medical technology, and more.
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Implement your most innovative ideas by combining maxon's ESCON2 servo controllers and the user-friendly Motion Studio software. ESCON2 controllers use the latest technology in semiconductor and PCB manufacturing to achieve unprecedented power density and control performance in terms of torque and speed. ESCON2 controllers can be used in a wide variety of applications -- from simple analog/digitally commanded standalone applications such as fans, scanners, and pumps to sophisticated CANopen-based systems in AGVs, hand tools, or logistics and transport applications. Three ESCON2 Modules available.
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IDEC has expanded its ez-Wheel product family with the new SWD Safety Wheel Drive for automated guided vehicles (AGVs) and autonomous mobile robots (AMRs). This system combines wheels, gearboxes, motors, encoders, controllers, and power systems into singular, extremely compact, and maintenance-free solutions, reducing component count up to 50%. Available in light/medium (SWD 125) or heavy-duty (SWD 150) models. When integrated with other safety devices, such as IDEC SE2L laser scanners or bumper/edge switches, the SWD can provide Safe Brake Control, Safely Limited Speed, and Safe Direction with a SIL2/PLd rating. A SIL3/PLe safe motor disconnection is also integrated.
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Optimal Engineering Systems has released the AT20-30 series of Motorized Vertical Lift Stages featuring sub-micron resolution, very high parallelism, and a vertical lift of 30 mm. The AT20-30-01 is driven by an ultra-precise two-phase stepper motor with a full step resolution of 0.2 microns! This stage also has a knob on the motor for manual adjustment. Features a large 500 mm x 300 mm stage table and high load capacity. Also available as a complete plug-and-play system with a motion controller, drivers, keypad, and joystick.
Learn more and get all the specs.
Engineers at Applied Motion Products run through their lab testing procedures and results when a client requested guidance on connecting a step motor to a small gas engine for use in recharging a 12-V battery. An interesting technical walkthrough on the project and its results.
Read the full Applied Motion Products article.
The H-815 6-Axis Hexapod from PI is a low-profile, ruggedized, highly accurate positioning and alignment system designed for continuous 24/7 operation in demanding industrial motion applications such as camera lens alignment (automotive, cell phones etc.), micro-assembly, aerospace test and assembly, micro-LED production, fiber optic alignment, aerospace test and assembly, and more. It provides 6-DOF -- X, Y, Z, pitch, roll, and yaw -- to deliver exceptional flexibility. Load capacity is 22 lb.
Learn more and get all the specs.
Thomson Electrak LL Linear Actuators now offer your machine designs a higher speed option, more electronic control options (including CANopen), and a 48-V option to meet the power requirements in battery-powered applications. Thomson says the new Electrak LL choices are for those who want to gain more control over the position, load, and speed of their applications, such as smart railway pantographs and couplers, AGVs, automated farming robots, movable steps, and access lifts for trains and buses.
Learn more and get the specs.
The powerful and robust new VGP30 vacuum gripper from OnRobot is capable of handling up to 30 kg (66 lb) and is designed to excel at palletizing boxes and handling irregular shapes and porous surfaces -- even those constructed from cost-saving, thinner cardboard. It automatically adjusts to any box size or interlayer, optimizing air consumption and reducing energy costs. This unit is ready for immediate deployment out of the box and includes all the hardware and software needed for all leading robot brands. Lots more features.
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GAM's new GPL Series Robotic Planetary Gearbox combines the lowest backlash (<0.1 arcmin) and high tilting rigidity with vibration-free motion for smooth, controlled path motion in robotics and motion control applications. Its patented design guarantees backlash will not increase over the lifetime of the gearbox, so no future adjustments required! Many more benefits.
View the video.
Galil introduces its revamped Step By Step tool for Galil Design Kit. Now with enhanced functionality and a new user interface, this tool allows first-time users to configure Galil motion controllers. Along with the existing ability to configure brushed and brushless servos, users are now able to configure steppers, set up serial-type and sine-cosine encoders, and tune axes -- all within the new Step By Step tool.
Learn more and check it out.
Automation-Direct has added the new Titanio series of stepper drives from Ever Motion Solutions. These drives offer peak performance, a rich feature set, and work seamlessly with AutomationDirect SureStep® stepper motors. Three new drives are available with two open-loop (no encoder feedback) models and one open/closed-loop version (a motor-mounted encoder provides position feedback to the drive). Unlike typical stepper drives, Titanio steppers can detect stalls in open-loop control mode by monitoring the motor's back EMF. This allows system designers to take advantage of stall detection without the hassle and expense of a closed-loop system.
Learn more.
[Credit: Image courtesy Boeing]
Boeing and Norwegian defense and aerospace company Nammo have successfully test fired a ramjet-powered artillery projectile, further demonstrating the viability of one of the U.S. Army's modernization priorities: long-range precision fires.
During the June 28 test at the Andoya Test Center in Norway, a Boeing Ramjet 155 projectile was fired out of a cannon, and its ramjet engine ignited successfully. It demonstrated flight stability with a well-controlled engine combustion process.
"We believe the Boeing Ramjet 155, with continued technology maturation and testing, can help the U.S. Army meet its long-range precision fires modernization priorities," said Steve Nordlund, Boeing Phantom Works vice president and general manager. "This successful test is evidence that we are making great progress."
The long-range test at Andoya follows years of research, development, and testing by Boeing and Nammo of ramjet technology, including more than 450 static or short-range tests.
Ramjet 155 uses an engine in which the air drawn in for combustion is compressed solely by the forward motion of the projectile at supersonic speeds. Considered a hybrid between guided artillery and missiles, the program has an objective of a common round design that can be used in L39 and L58 cannons.
Boeing Phantom Works and Nammo have been working together under a strategic partnership to jointly develop and produce the next generation of boosted artillery projectiles. In July 2019, the Boeing-Nammo team was awarded a contract under the U.S. Army's XM1155 program to develop and mature the Ramjet 155 projectile. In May 2021, the team was awarded a Phase II technology development contract.
The team continues to develop and mature the technology, with further testing and demonstrations planned in the coming months.
"We have great confidence in the ramjet concept," said Nammo Chief Executive Officer Morten Brandtzaeg. "The test -- with all aspects from cannon firing to the projectile body, fins, and trajectory all functioning perfectly -- represents a real technological breakthrough in artillery, and a major success for Boeing, Nammo, and the U.S. Army."
Source: Boeing
Published September 2022