December 13, 2022 Volume 18 Issue 46

Motion Control News & Products

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Ruggedized Nano servo drives for harsh environs

Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.


Simplify AC motor control with the new OMRON M1 Inverter

The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
Learn more.


Flexible planetary gearheads: Quiet, extremely robust

FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.


What is a low-waving linear motion guide?

If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.


NORD serves up sweet energy and cost savings for industrial bakeries

NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.


Key considerations for battery-powered motors

Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.


Driving next-gen pump and fan applications: Sinamics G210X

The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.


New Exlar food-grade actuator

Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
Learn more.


New Texas conveyor system is 42 miles long!

SEW-EURODRIVE is helping power one of the most ambitious bulk material handling projects in North America through its contribution to the Dune Express conveyor system, a record-setting 42-mile single-flight conveyor across the Permian Basin.
Read the full article.


Compact servo drives for harsh environs

Built on Copley's proven NanoPlus platform, the compact, 1.2-oz R-Series Nano servo drives withstand extreme temperatures, vibration, shock, and humidity. Available in R47 (CANopen) and R48 (EtherCAT) models, they suit space-constrained, harsh environments such as mil/aero robotics and gimbals. This commercial off-the-shelf series provides a hardened option without defense-specific development lead times.
Learn more from Copley Controls.


Hybrid actuator with force up to 14,726 lb

Kyntronics' new all-electric HyCore hybrid actuator is a compact, low-cost alternative to traditional hydraulic, pneumatic, and electro-mechanical systems. Engineered for OEMs, it delivers up to 14,726 lb of force. The self-contained design eliminates leaks and wear, providing precise control, shock-load tolerance, and high efficiency. It simplifies integration and lowers operating costs for mobile equipment, packaging, assembly automation, and more.
Learn more.


SDP/SI motion products: Best sellers

SDP/SI's best sellers aren't just popular -- they're proven. These are the motion components their customers return to time and again for precision, reliability, and unbeatable value. From belts and pulleys to gears, bearings, and couplings, each product has earned its place through consistent performance in real-world applications.
Learn more and see the full products list.


Automated part grinding and finishing in one unit!

Grinding large fabrications is a classic dull, dirty, and dangerous task perfectly suited for automation, yet traditional setups require multiple costly robots. At Automate 2026, Güdel debuted a single-robot solution that utilizes two extra degrees of freedom to finish massive surfaces without complex part repositioning.
Read the full article.


Rockford RBS ball screws and nuts now available

Automation-Direct now offers US-manufactured RBS ball screws and nuts for precise linear motion in OEM and maintenance applications. Achieving over 90% efficiency, they feature low friction, high accuracy, and minimal wear. Available in various diameters, lengths, and leads, these precision-matched components handle axial loads with minimal backlash, providing a dependable solution that reduces maintenance and extends operational life. Great prices too.
Learn more.


Next-gen conveyor transports 3,000-kg payloads

Building on its established portfolio of twin-strand conveyors that are currently used in a variety of industry verticals, Bosch Rexroth is introducing the TS 7plus transfer system, which is the world's first freely configurable, fully electric conveyance solution to workpieces weighing up to 3,000 kg. TS 7plus transports material via conveyor rollers on freely configurable modular sections with lift/transverse, rotary, and positioning units, as well as stop gates. Great for automotive, battery, aerospace/defense, and more.
Learn more.


Engineer awarded $4.5M to develop AI-powered hypersonic guidance and navigation systems

Roberto Furfaro, a University of Arizona professor of systems and industrial engineering, has been awarded $4.5 million to lead the development of improved guidance, navigation, and control systems for autonomous vehicles operating at hypersonic speeds. The three-year proposed research is sponsored by the Joint Hypersonic Transition Office through the University Consortium for Applied Hypersonics (UCAH).

Hypersonic speed -- of Mach 5 or higher -- is speed that exceeds five times the speed of sound. As the United States works to develop hypersonic technologies, research in the field has never been more important.

"Many conventional systems are designed using linear theory, and are not designed to fly or intercept at that speed," Furfaro said. "There are a lot of things happening in hypersonic flow that are so nonlinear that they are not fully understood, and that we need to characterize if we want to design systems that work under these conditions."

Roberto Furfaro, a UArizona professor of systems and industrial engineering, will lead the development of improved guidance, navigation, and control systems for autonomous vehicles operating at hypersonic speeds. [Credit: University of Arizona]

 

 

 

 

Consider how, when a car is moving at 80 mph, a one-second delay in the driver's decision-making can have catastrophic results. Hypersonic vehicles, which travel thousands of miles per hour and face additional factors such as shockwaves and extreme heat, have even less room for error.

UArizona is home to the Arizona Research Center for Hypersonics, where researchers conduct simulations and wind tunnel tests to learn more about how vehicles behave in extreme environments. The artificial intelligence-powered guidance, control, and navigation methods Furfaro and his team develop will act as the "brain" of hypersonic vehicles -- including interceptors, which are high-speed, maneuverable vehicles designed for defense against enemy aircraft.

"This investment is a major win for our burgeoning hypersonic research program," said David W. Hahn, the Craig M. Berge Dean of the College of Engineering. "Roberto has a broad range of expertise in areas including space flight mechanics and machine learning, making him and his team exceptionally well qualified to lead this effort."

To train hypersonic systems to navigate and react to extremely complex, high-speed situations on their own, the team is using a type of machine learning called meta-reinforcement learning.

"With meta learning, we can train it not only on one scenario, but on many scenarios," Furfaro said. "The system is able to learn over a distribution environment, and every time it converges faster to the next one. By enabling this continuous learning, we are basically able to have a system that continually adapts."

The researchers will use this data -- gathered from simulations and wind tunnel tests about how vehicles behave in hypersonic flow -- to characterize and create a simulated environment for training the adaptive brain of the system.

Source: University of Arizona

Published December 2022

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