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| February 07, 2023 | Volume 19 Issue 05 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
The new FAULHABER DualGear drive system optimizes automated warehouse logistics, enabling two synchronous, powerful movements in one compact unit. Combining a BX4 motor with two GPT planetary gearheads, it is ideal for storage/retrieval machines and autonomous logistics. Hall sensors ensure exact positioning for compact, efficient, and reliable performance in demanding, small-space environments.
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NORD DRIVE-SYSTEMS' NORDAC LINK motor starters, plus NORDAC LINK and NORDAC FLEX variable frequency drives, feature a plug-and-play design for rapid commissioning and high system availability. With onboard AS-Interface (ASi) functionality, these modular products integrate seamlessly into existing or new systems, supporting ASi standards V2.0 and V3.0 with integrated follower profiles for connectivity.
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Del-Tron's USA-made, non-magnetic ball slides prevent magnetic interference in medical, semiconductor, military, and laser applications. Featuring silicon nitride ceramic bearings, titanium shafts, aluminum components, and brass fasteners, these lightweight slides come in seven sizes with travels from .5 to 12 in., providing an ideal solution for sensitive environments.
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Renishaw will highlight its latest solutions for maximizing robot performance and manufacturing efficiency at Automate 2026, taking place June 22-25 at McCormick Place in Chicago. Highlights will be demonstrations of its Robot Calibration System for cell recovery and in-field robot calibration, the Equator-X dual-method gauging system for high-throughput production environments, and position and motion control encoders.
Read the full article.
The Elmo advanced Titanium line of harsh-environment servo drives offers optimal performance with advanced power density, providing exceptional intelligent and compact servo drives that are operational within minutes. These single-axis and multi-axis servo drives, featuring top-performance multi-core processors, deliver superior productivity, Functional Safety, advanced networking, and local intelligence in a compact package for operation in extreme conditions.
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From paper mills and textiles to sheet metal and plastics manufacturing, winding and unwinding mechanisms play critical parts in many industries. Jonathan Bullick from KEB America examines the automation architecture behind industrial winding applications, with particular emphasis on motor selection, variable frequency drive (VFD) configuration, and control system design. Tension, winding loads, torque speed, regen energy, bus load sharing, and more are all addressed in this excellent technical overview.
Read the KEB America article.
Powered by Siemens' SINUMERIK ONE CNC platform and Ingersoll's MasterPrint® industrial 3D printer, a new generation of deployable machines is bringing additive and subtractive manufacturing directly to the point of use for defense, disaster relief, and infrastructure and industry.
Read the full article.
Tolomatic's RSX50 is the newest, most powerful addition to the RSX Extreme Force electric actuator family. Delivering 50 tons of force within the compact footprint of its 25-ton predecessor, it offers industry-leading power density. Built with high-precision planetary roller screws, the RSX50 provides high-force reliability and environmental compliance, eliminating the mess and maintenance complexity of traditional hydraulic systems.
Get all the specs from Tolomatic.
Engineered for modern robotics, the BXI is FAULHABER's most powerful integrated drive. Delivering up to 20 Nm of torque, it ensures dynamic, precise control. This compact unit combines a motor, stepped planetary gearhead, and high-res encoder into one functional system. Its strength lies in systematic integration, offering maximum performance in minimal space -- ideal for humanoid robot joints and demanding applications.
Get all the specs from FAULHABER.
Many design engineers overestimate how accurate traditional motors and actuators stay over long travel runs, mistakenly believing that if the solution works well for short runs, it will work equally well on long ones. Do you know what type of actuator you should use for your application? Patrick Lehr, Product Manager, Precision Mechanics at Parker Hannifin, has some really good tips for you.
Read the full article.
Designed to optimize industrial processes across various sectors, the 8th-Axis Vertical Robot Transfer Unit (RTU-V) from Bishop-Wisecarver features a vertical travel length of up to 4 m, enabling a single small robot or cobot to cover large areas traditionally requiring multiple robots. This innovation not only boosts productivity but also offers considerable cost savings, making it an ideal solution for industries such as logistics, manufacturing, agriculture, packaging, and more. Extended reach allows robots to perform tasks on oversized workpieces, such as rocket tubes, boat hulls, and aerospace structures, with ease.
View the video.
Universal Robots unveiled the UR AI Trainer last week. Developed in collaboration with Scale AI, the AI Trainer marks a tectonic shift as robots move from pre-programmed applications to fully AI-driven tasks. These systems are powered by robust data generated in AI training cells where robots imitate humans.
Read the full article.
Dunker-motoren has built advanced safety functions directly into its BG75 and BG95 BLDC motors, so you no longer need a separate safety controller or complex wiring. This means faster installation, lower costs, and simpler designs. With features such as safe stop and speed control, plus secure digital communication, dSafe motors are ready for automation, robotics, and mobile systems worldwide. It's safety that scales with your future.
Learn more.
MAXOLU-TION, an SEW-EURODRIVE company, has introduced the modular Mobile Robot Platform 1600 (MR P1600). It is designed to move heavy loads such as pallets through factories and warehouses, with less manual handling and more consistent material flow. The platform supports configurable load-handling options, including conveyor transfer, lift, drive-under, and precise docking, using standardized material transfer attachments or custom-engineered load handling. Max load is 1,600 kg.
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PI's Modular Precision Linear (MPL) stage family is a configurable platform that simplifies specifying and integrating high-precision linear positioning systems. Engineers can select mechanical, drive, and feedback options online, creating application-specific stages without the cost of fixed designs. The MPL series offers 50- to 300-mm travel ranges and servo or stepper motor options -- with linear motors planned for future release -- while maintaining high precision, stiffness, and reliability.
Learn more.

[Credit: Raytheon Technologies]
Raytheon Technologies has achieved the successful first engine run of its regional hybrid-electric flight demonstrator program, marking a key milestone toward flight testing, targeted to begin in 2024.
The propulsion system's initial run took place at Pratt & Whitney's innovation facility in Longueuil, Quebec (Canada) and performed as expected. The system fully integrates a 1-MW electric motor developed by Collins Aerospace with a highly efficient Pratt & Whitney fuel-burning engine, specially adapted for hybrid-electric operation. The developers say this powerplant technology will enable more efficient engine performance during the different phases of flight, such as takeoff, climb, and cruise, reducing fuel burn and CO2 emissions by up to 30% compared to today's most advanced regional turboprop aircraft.
"Hybrid-electric propulsion technology offers significant potential to optimize efficiency across a range of different aircraft applications, helping our industry meet its ambitious goal for achieving net zero CO2 emissions," said Jean Thomassin, executive director new products and services, Pratt & Whitney Canada. "With our ground test program now well underway, planned flight testing will enable us to accelerate the demonstration of this next-generation sustainable propulsion technology as we continue to expand our collaboration within Canada's aerospace ecosystem and beyond."
Flight Test Center of Excellence (Cert Center Canada) will modify and operate the De Havilland Canada Dash 8-100 aircraft, serving as the platform for future flight demonstrations.
Since Raytheon Technologies launched the demonstrator project via its Pratt & Whitney Canada and Collins Aerospace businesses in July 2021, supported by the Governments of Canada and Quebec, numerous organizations in Canada and around the world have joined the initiative.
H55 S.A., recently the subject of a minority investment by Raytheon Technologies' venture capital arm, RTX Ventures, will supply battery systems. The development of battery component designs and associated electrical control systems will also be supported by the National Research Council of Canada and the Innovative Vehicle Institute. Ricardo PLC is also supporting the project with component design, system integration, and testing. De Havilland Canada is supporting integration of the propulsion system on the experimental aircraft.
Alongside continually advancing the efficiency of aircraft propulsion systems, Raytheon Technologies is also developing technologies to support greater use of cleaner, alternative fuels, including Sustainable Aviation Fuels (SAFs) and hydrogen, each of which will benefit from the increased efficiencies enabled by hybrid-electric propulsion technology.
Source: Raytheon Technologies
Published February 2023