February 14, 2023 | Volume 19 Issue 06 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Macron Dynamics' belt-driven X/Z T-Bot systems (TBG line) are perfect for pick-and-place processes. The simple design, where a single belt drives both axes, means there is no need for costly cable carriers. This type of motion can be used for anything pick-and-place oriented, and the extruded construction means it can scale to virtually any application. The architecture of the line allows for smaller travel heights for the Z axis, providing a more compact structure that is easier to integrate into existing designs. Models available to handle max loads from 10 to 100 lb.
Learn more.
Thomson Industries has released what it is calling "the first-ever true collaborative extension of cobots." Adding a horizontal operating range up to 10 m, the MovoTrak CTU (cobot transfer unit) 7th axis sets itself apart with collision detection that stops the cobot when it encounters an obstacle, facilitating collaboration and increasing productivity. An industrial robot transfer unit (RTU) has also launched, which can be easily integrated with a user's preferred motor and drive. Compatible with even the largest cobots, such as the UR20 and UR30.
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The GL-N is a versatile actuator from THK that boasts a durable design and high movement load capacity thanks to dual linear guide rails. It is ideal for automation and packaging applications, delivering high precision, durability, and efficiency. GL-N-B features a lightweight, high-rigidity aluminum base with Caged Ball LM guides. GL-N-BS adds a QZ Lubricator for the ball screw for long-term, maintenance-free operation.
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The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.
If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.
Sanding is now more versatile and precise. Save time and enhance efficiency while maintaining consistent quality. With easy integration, remote monitoring, and dust-free operation, OnRobot Sander is a valuable addition to any workflow. This tool offers precise control over sanding parameters and is suitable for various materials, making it a must-have for professionals in the finishing industry.
Learn how to build your sanding application.
Learn more about OnRobot Sander.
Different automated guided vehicles (AGVs) and autonomous mobile robots (AMRs) can require different types of wheel drives. GAM has all your needs covered from standard GML inline planetary gearboxes to integrated strain wave (harmonic) robotic gearboxes to modified and fully custom solutions. Check out all the offerings.
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Universal Robots' new UR AI Accelerator is a ready-to-use hardware and software toolkit created to further enable the development of AI-powered cobot applications. Designed for commercial and research applications, the UR AI Accelerator provides developers with an extensible platform to build applications, accelerate research, and reduce time to market of AI products -- ready to use straight out of the box.
Learn more.
PI offers an ultra-low-profile Z-Tip-Tilt stage designed for demanding alignment applications in optics, semicon-ductors, precision assembly, and photonics. Based on air bearings and linear motors, the stage is wear-free, maintenance-free, and cleanroom compatible. High speed is ensured by 3-phase linear motors, while high resolution and precision are provided by closed-loop operation with linear encoders with 1-nm resolution. Comes in 5- and 6-axis combinations.
Learn more.
Curtiss-Wright's Actuation Division has expanded its popular Exlar electric actuator product offerings to include hygienic actuators with FDA-approved materials and finishes. Designed for automation systems in the food and beverage, packaging, and pharmaceutical industries, the GTF with inverted roller screw technology helps customers achieve hygienic certifications more economically. Ideal for builders of hygienic machinery to easily incorporate into their designs.
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The MELFA RV-12CRL vertically articulated robot has the longest reach of any robot in Mitsubishi Electric's low-cost robot series: 1,504 mm (59.2 in.). With a 12-kg (26.4-lb) payload capacity, this unit is an ideal candidate for machine tending, case packing, and pick-and-place applications. Built-in features provide enhanced safety, streamlined implementation, and an overall reduction in downtime. Features internal cables and air hoses for end-of-arm tooling.
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Siemens' new stainless steel SIMOTICS S-1FS2 line of servomotors has been designed for the clean condition requirements of the food, beverage, sterile packaging, pharma, and other process industries. These motors are highly resistant to corrosion and acidic chemicals and are offered in a variety of power ratings, from 0.45 to 2 kW (0.60 to 2.68 hp) with torque from 3.1 to 14 Nm (2.28 to 10.32 ft-lb). Features include high dynamics due to low inherent inertia, high overload capacity for pick-and-place, and precise movement of heavy loads. Easy installation and cleaning. Compatible with the SINAMICS S210 drive system.
Learn more.
Matt Sherman, eMobility Sales and Application Engineer at KEB America, runs through different options to drive an AC motor, including one called "Sensorless Closed Loop" that does not require additional hardware such as encoder, resolver, or cables on the motor.
Read this informative KEB America blog.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
Tolomatic has introduced five new products in its RSX line of high-force actuators to meet a wider range of industrial applications. These five sizes expand the RSX's capabilities to include forces up to 66,000 lbf (294 kN). RSX actuators, which feature high-precision planetary roller or ball screws for longer life in harsh environments, enable the easy replacement of traditional hydraulics to eliminate leaks and improve system performance.
Learn more.
More than 50% of North American robot sales in 2022 came from the automotive industry, which ordered 23,807 robots, up from 16,752 in 2021. [Image credit: Courtesy of the Association for Advancing Automation (A3)]
Driven by the resurgence in robot orders from automotive companies, the North American robotics market set all-time records in both robots sold and value in 2022. According to a report from the Association for Advancing Automation (A3), North American companies ordered 44,196 robots valued at $2.38 billion last year, representing increases of 11% and 18%, respectively, over 2021, the previous record.
More than 50% of sales came from the automotive industry, which ordered 23,807 robots, up from 16,752 in 2021. While orders from non-automotive industries slowed from the previous three years, unique applications continued to emerge in such industries as food services, construction, and agriculture, such as robots cooking and serving food, dry walling, and even harvesting and picking.
"Although labor shortage and supply chain issues impact nearly all industries in North America, automakers' public commitment to move to electric vehicles (EVs) has set in motion a resurgence of robot orders in this market," said Jeff Burnstein, president of A3. "Automotive OEMs and components suppliers alike recognize that investing in robots is instrumental to the emergence of EVs as well as to manufacturing all vehicles as they compete to meet customer demand."
Big orders in first nine months of 2022 compensate for slight drop in Q4
In the first nine months of 2022, North American companies purchased 35,804 robots, up 24% over the same period in 2021. While fourth-quarter orders slowed, with companies ordering only 8,392 robots, total numbers for the year from all industries resulted in the 11% record over 2021.
"While the numbers of robots sold to non-automotive companies isn't as staggering as it's been over the last couple of years, it's clear that companies in every industry see automation as necessary for success," Burnstein said. "We look forward to seeing more unique and increasingly easy-to-use robots that all industries can benefit from at Automate 2023 in Detroit this May."
Attend Automate 2023 in May to learn about the latest trends and best practices in automation
Find out more about the latest in cutting-edge robotics as well as vision, artificial intelligence, motion control, and more at Automate 2023, a leading automation showcase in North America. Registration for the four-day show, scheduled for May 22-25 in Detroit, is free.
Source: Association for Advancing Automation (A3)
Published February 2023