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Renishaw unveils revolutionary LIBERTAS™ 3DP tech

Renishaw's new LIBERTAS software technology addresses two of the most persistent challenges in metal AM: poor downskin surface finish and the need for support structures. Users have greater freedom to manufacture complex geometries.
Read the full article.

Innovate like a PRO: Protolabs' new AI-enabled manufacturing platform

ProDesk by Protolabs accelerates innovation for product development and procurement teams. It features real-time, AI-powered quoting with design for manufacturability (DFM) analysis across injection molding, CNC machining, and 3D printing. The platform enables seamless team collaboration and customizes quotes with instant feedback on materials, lead times, secondary operations, and finishes prior to production.
Learn more.

SDP/SI Shaftloc Fastening System

Shaftloc is a unique, reusable locking device for securely mounting mechanical components like gears and sprockets onto shafts without the need for keyways, set screws, or adhesives. Its simple, two-piece design offers a cost-effective alternative to traditional fasteners, providing high clamping force and vibration resistance. Installed with standard tools, Shaftloc is perfect for designers seeking flexible, hubless mounting solutions. Available in four styles.
Learn more from SDP/SI.

How Autodesk Research uses Markforged 3D printing

In advanced R&D, "good enough" doesn't cut it. To pioneer its Performance-Aided Design (PAD) workflow, Autodesk Research partnered with Markforged to close the gap between digital simulation and reality. Using sensors and digital twins, PAD replaces delayed field reports with real-time feedback. To test this high-stakes system, Autodesk built massive UAV platforms -- including a 300-lb aircraft. Facing extreme dynamic loads and weather, these drones provide the ultimate torture test for rapid design iteration.
View the video.

Top Tech Tip: How do you 3D print STL files?

Learn the basics of 3D printing STL files -- the files that serve as the digital foundation for 3D printing -- and a whole lot more from the experts at Xometry. These files have advantages, of course, but did you know they have disadvantages too? Also learn about STL tools and programs, and how to reduce file size or even repair a file you are having trouble with.
Read the Xometry article.

When metals can't survive: Machined ceramics as an alternative

Technical Ceramics are so hard and wear resistant that they cannot be machined with conventional tools -- but they can outlast and outperform other materials in demanding or harsh applications. INSACO's proprietary diamond grinding process and specialized techniques developed over many decades allow the company to produce and document parts to exacting specifications consistently. Learn all about the alternatives you have when metals just can't take it.
Read the INSACO article.

Radio Flyer cuts ebike prototype time radically with Fuse X1 large-format SLS 3D printer

Radio Flyer cut prototype lead times for its Flyer Loop cargo ebike frame from two months to two days using Formlabs' new Fuse X1 SLS large-format 3D printer. "We can now print an entire Flyer Loop cargo ebike overnight and be gluing it together the next day," said Agostino LoBello, product development engineer at Radio Flyer. "I can iterate three times as often with nine times less labor." The Fuse X1 delivers production-quality parts with 50% lower costs and triple the throughput of comparable industrial systems, featuring automated powder handling and a compact, easy-to-install design. [Credit: Image courtesy of Formlabs]
View the video.

Compact industrial sand 3D printer

ExOne has launched the S-Print Pro, a compact industrial sand 3D printer that brings production-grade binder jetting to smaller foundries, pattern shops, and print service providers. Aimed at businesses competing on cost and flexibility, it handles low-volume casting, spare parts, and custom components. The system processes furan binder with silica sand, CeraBeads, or silicon carbide.
Learn more about this capable machine.

Engineer's Toolbox: How to pin a shaft and hub assembly properly

One of the primary benefits of using a coiled spring pin to affix a hub or gear to a shaft is the coiled pin's ability to prevent hole damage. Another is the coiled pin absorbs wider hole tolerances than any other press-fit pin. This translates to lower total manufacturing costs of the assembly. However, there are a few design guidelines that must be adhered to in order to achieve the maximum strength of the pinned system and prevent damage to the assembly.
Read this very informative SPIROL article.

Get reliable labeling done right

Videojet Technologies has released the Videojet 9310 label applicator, designed to simplify everyday labeling on rigid and flexible packaging. Using Intelligent Motion technology, it digitally controls label tension and alignment to ensure consistent placement with minimal manual adjustments. The system features a simple label path, an intuitive touchscreen, and flexible mounting options to reduce downtime and keep production moving.
Learn more.

Your phone is now your smartest hydraulic tool

Commissioning a proportional valve traditionally requires cables, laptops, and complex software. The new Bosch Rexroth 4WRAE valve changes that. Featuring integrated digital electronics and Bluetooth connectivity, it pairs with the "easy2connect" app. Technicians can now visualize performance, adjust settings, diagnose errors, and force solenoids directly from their phones, simplifying setup for IO-Link or analog systems.
Learn more.

A new take on indexing plungers

JW Winco has expanded its extensive standard parts range with the GN 823 indexing plunger. Featuring an intuitive operating lever, it allows easy activation with a single finger, even when wearing gloves or out of sight. Available in screw-on or weldable stainless steel variants, this robust component suits both delicate installations and heavy-duty industrial applications. Available in two installation options: screw fastening or welding.
Learn more.

Fast-cure composite for aero and defense manufacturing

Toray Composite Materials America has launched 3960-FC, a fast-cure variant of its high-performance 3960 prepreg system for mission-critical aerospace and defense applications. This material reduces cure time by up to 45% while maintaining proven mechanical performance, stiffness, and exceptional toughness. It is highly compatible with automated manufacturing technologies like AFP and ATL, as well as traditional processing methods.
Learn more.

Best high-speed rotary bearing in THK history

THK's High-Speed, Double-Row Angular Contact Ring BWH is the fastest rotary bearing in company history. By utilizing balls inside a cage instead of rollers, this new structure achieves unprecedented speeds. It supports loads from all directions while matching the high rigidity and rotational accuracy of standard cross-roller ring design options.
Learn more.

100,000 hours: KNF diaphragm pump achieves exceptional lifetime

Reaching 100,000 hours of uninterrupted performance is a remarkable achievement for micro diaphragm gas pumps. It represents more than 11 years of continuous operation in a controlled environment, exceeding the demands of most real-world applications. This milestone highlights KNF's engineering expertise and the reliability built into every pump.
Get a closer look at the 100,000-hour lifetime test.

Nanoscale knots make materials unusually tough

In the latest advance in nano- and micro-architected materials, engineers at Caltech have developed a new material made from numerous interconnected microscale knots.

The knots make the material far tougher than identically structured but unknotted materials: they absorb more energy and are able to deform more while still being able to return to their original shape undamaged. These new knotted materials may find applications in biomedicine as well as in aerospace applications due to their durability, possible biocompatibility, and extreme deformability.

"The capability to overcome the general tradeoff between material deformability and tensile toughness [the ability to be stretched without breaking] offers new ways to design devices that are extremely flexible, durable, and can operate in extreme conditions," says former Caltech graduate student Widianto P. Moestopo (MS 2019, PhD 2022), now at Lawrence Livermore National Laboratory. Moestopo is the lead author of a paper on the nanoscale knots that was published on March 8, 2023, in Science Advances.

The tensile strength of a material constructed with microscale knots (left), compared to that of a material that lacks knots but is otherwise structurally identical (right). [Credit: Caltech]

 

 

 

 

Moestopo helped develop the material in the lab of Julia R. Greer, the Ruben F. and Donna Mettler Professor of Materials Science, Mechanics and Medical Engineering; Fletcher Jones Foundation director of the Kavli Nanoscience Institute; and senior author of the Science Advances paper. Greer is at the forefront of the creation of such nano-architected materials, or materials whose structure is designed and organized at a nanometer scale and that consequently exhibit unusual, often surprising properties.

"Embarking on understanding how the knots would affect the mechanical response of micro-architected materials was a new, out-of-the-box idea," Greer says. "We had done extensive research on studying the mechanical deformation of many other types of micro-textiles, for example, lattices and woven materials. Venturing into the world of knots allowed us to gain deeper insights into the role of friction and energy dissipation, and proved to be meaningful."

Each knot is around 70 micrometers in height and width, and each fiber has a radius of around 1.7 micrometers (around one-hundredth the radius of a human hair). While these are not the smallest knots ever made -- in 2017 chemists tied a knot made from an individual strand of atoms -- this does represent the first time that a material composed of numerous knots at this scale has ever been created. Further, it demonstrates the potential value of including these nanoscale knots in a material -- for example, for suturing or tethering in biomedicine.

The knotted materials, which were created out of polymers, exhibit a tensile toughness that far surpasses materials that are unknotted but otherwise structurally identical, including ones where individual strands are interwoven instead of knotted. When compared to their unknotted counterparts, the knotted materials absorb 92% more energy and require more than twice the amount of strain to snap when pulled.

The knots were not tied but rather manufactured in a knotted state by using advanced high-resolution 3D lithography capable of producing structures in the nanoscale. The samples detailed in the Science Advances paper contain simple knots -- an overhand knot with an extra twist that provides additional friction to absorb additional energy while the material is stretched. In the future, the team plans to explore materials constructed from more complex knots.

Moestopo's interest in knots grew out of research he was conducting in 2020 during the COVID-19 lockdowns. "I came across some works from researchers who are studying the mechanics of physical knots as opposed to knots in a purely mathematical sense. I do not consider myself a climber, a sailor, or a mathematician, but I have tied knots throughout my life, so I thought it was worth trying to insert knots into my designs," he says.

The paper has a tongue-in-cheek title -- "Knots are Not for Naught: Design, Properties, and Topology of Hierarchical Intertwined Microarchitected Materials." Co-authors include Caltech graduate students Sammy Shaker and Weiting Deng. This research was funded by the National Science Foundation through Moestopo's Graduate Research Fellowship Program, Caltech's Clinard Innovation Fund, Greer's Vannevar Bush Faculty Fellowship, and the Office of Naval Research.

Source: California Institute of Technology

Published March 2023

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