April 25, 2023 Volume 19 Issue 16

Motion Control News & Products

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Simplify pick and place with the THK PPR

THK's Pick-and-Place Robot PPR is a robot that can pick up delicate or minute workpieces such as electronic components and quickly and accurately transfer and assemble them to the base. In addition to the basic movements of raising, lowering, and rotating, various sensors (such as a force sensor), solenoid valves, and controller are all in one unit. The PPR is a process-optimized robot that can improve the production speed of the parts assembly processes and reduce work damage.
Learn more.


New ROBOMACHINE products and more from FANUC

FANUC America demonstrated the future of manufacturing at IMTS 2026 last week, showcasing how Physical AI-powered automation integrates advanced CNC, machining, and robotics to boost productivity and speed deployment. One highlight was the debut of the ROBODRILL DC Series machining centers -- including the high-speed D54CS and D74CS models -- alongside interactive demonstrations featuring collaborative robots, robotic welding, material joining, painting, and assembly technology.
See all the FANUC new tech featured at IMTS.


What is a stick-slip bi-phase positioning stage?

PI (Physik Instrumente) is expanding its Bi-Phase Inertia Drive (BIX) technology with new motor architectures for compact, high-precision nanopositioning applications. Based on the piezo stick-slip principle, BIX stages replace conventional single actuators with two synchronized multilayer piezo actuators. This compact design delivers precise, repeatable motion while maintaining piezo inertia self-locking.
Learn more about this technology.


Universal Robots unveils Gen 7 robot platform!

Redesigned from controller to tool flange, the new Gen 7 robot platform is out-of-the-box AI-ready, giving companies the modern software tools and next-level connectivity they need to confidently take AI from the lab into industrial operations. Gen 7 represents a unified system upgrade designed to make even the most demanding tasks and setups easier. See all the new features -- they are significant.
Read the full article.


Adaptor mount and hub options provide flexibility

Zero-Max's new CD Power-Series Flexible Shaft Couplings feature ISO Flange Adaptors matching ISO 9409-1 patterns on gear reducers and robotics. Eliminating custom transitions, this direct connection enhances torsional stiffness and positioning accuracy while saving space, weight, and inertia. Offering continuous torque up to 65,000 in.-lb and versatile hub options, these compact couplings deliver high power density.
Learn more.


Top-shelf motors: Completely revised maxon catalog

maxon has completely overhauled its 2026/2027 catalog, streamlining its portfolio to reduce complexity and improve navigation. The new structure features dedicated sections for business units -- Medical, Aerospace, Industrial Automation, Mobility -- and specialized fields like Robotics and Space. Key product highlights include new ECX PRIME and ECX FLAT motors, GSW planetary gearheads, and ESCON2/EPOS4 controllers.
Learn more and check it out.


Custom stators, rotors, and motor assemblies for low- to mid-volume applications

Arnold's Ramco Electric Motors is your single partner for custom motor components and complete assemblies. Ramco builds solutions for AC induction, switched reluctance, and brushless DC designs up to 200+ HP. Capabilities include custom stators, rotor-shaft assemblies, aluminum and copper casting, induction brazing, permanent magnet assembly, and precision rotor balancing.
Learn more.


Rotate robot arms more than 600 degrees

The unsupported twisterchain® from igus eliminates the need for additional trough systems or guide plates in robotic applications, especially in palletizing. This results in a clean, efficient, and space-saving system architecture that delivers both technical and economic advantages. Thanks to its specialized design, it supports rotations of over 600 degrees.
Learn more.


Match the torque of rotary solenoids to your application

Magnetic Sensor Systems has launched the Made in USA R-10-200-CWM Series of clockwise rotary solenoids. Measuring 2.00 in. in diameter and 1.04 in. long with 18 different AWG options and a serrated front shaft end, these compact units optimize torque, current, and duty cycle. When power is removed, an integral return spring automatically returns the shaft to its home position. The shaft is supported by two high-precision radial ball bearings, providing smooth operation with no axial play. Applications include medical, security, and office equipment.
Learn more.


Planetary servo gear unit: New economy series

SEW-EURODRIVE has expanded its PxG planetary servo gear unit portfolio with the new PxG economy series, introducing the P1.G, P2.G, and P3.G performance classes. Designed for standard industrial automation applications like packaging and material handling, these cost-effective units feature peak torque ratings from 11 to 500 Nm and over 20,000 hours of service life, helping machine builders eliminate unnecessary over-specification.
Learn more.


Compact hexapod 6-DOF alignment system has overload protection

PI's compact H-811.I2HS hexapod delivers precise 6-DOF motion with patented overload protection, simplifying setup and operation in OEM applications. This built-in protection safeguards precision mechanics during installation and integration against accidental forces or improper handling. Furthermore, the hexapod mounts in any orientation, granting system designers exceptional flexibility for optical, photonics, microscopy, metrology, and automation systems.
Learn more.


What is STUDROLLER technology? Cross Roller Guides

NB SLIDE WAY cross roller guides use precision rollers to provide stable, non-recirculating linear motions in precision stages, inspection equipment, semiconductor manufacturing, and more. At the heart of all NB cross roller bearings is the STUDROLLER mechanism, which eliminates the cage-creep phenomenon that, over time, can create deviances in cross roller retainer performance. NB cross roller guides equipped with this system are more accurate and better performing than any other comparable products on the market today. High acceleration and faster cycle times are possible in any orientation.
View the video.


Ruggedized Nano servo drives for harsh environs

Copley Controls has released its R47 and R48 NanoPlus Micro Module servo drives. Designed for extreme environments and space-constrained applications, these rugged platforms operate from 9 to 180 VDC, delivering peak power up to 6.3 kW. Offering CANopen (R47) or EtherCAT (R48) communications, both feature STO SIL 3 safety and broad encoder support. Well suited for COTS military, nautical, aviation, oil refining, and vehicle-based systems.
Learn more.


Simplify AC motor control with the new OMRON M1 Inverter

The OMRON M1 Inverter simplifies machine design by unifying motion, safety, networking, and motor control into a single platform. Available in M1-STD, M1-ECT, and M1-EMP models, it controls IM and PM motors with high precision. Featuring SIL3 PLe STO safety and native EtherCAT, EtherNet/IP, or RS-485 communications, the M1 accelerates development within the Sysmac environment.
Learn more.


Flexible planetary gearheads: Quiet, extremely robust

FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.


Aerospace consortium aims to advance hybrid-electric and water-enhanced turbofan tech for future aircraft

A international group of aerospace technology companies has announced the formation of a collaborative consortium to develop hybrid-electric and water-enhanced turbofan technology for future aircraft propulsion systems. The effort is supported by the European Union Clean Aviation Joint Undertaking (Clean Aviation).

MTU Aero Engines AG (MTU), Pratt & Whitney, Collins Aerospace (Collins), GKN Aerospace, Airbus, and others aim to demonstrate the potential of these technologies to improve fuel efficiency and reduce aircraft CO2 emissions by up to 25% compared to today's state-of-the-art propulsion systems for short- and medium-range aircraft. The consortium is coordinated by MTU.

The Sustainable Water-Injecting Turbofan Comprising Hybrid-Electrics (SWITCH) project is focused on developing a novel propulsion concept built from two revolutionary and synergetic technologies: Water-Enhanced Turbofan (WET) and hybrid-electric propulsion. By combining these technologies with Pratt & Whitney's GTF (geared turbofan) engine architecture, the SWITCH concept aims to significantly enhance efficiency and substantially reduce emissions across the full operating envelope of an aircraft. Technologies developed as part of SWITCH will be fully compatible with cleaner alternative fuels such as Sustainable Aviation Fuel (SAF), and will be evaluated for future use with hydrogen.

The WET concept recovers water vapor from the engine exhaust and re-injects it into the combustion chamber. [Credit: Collins Aerospace]

 

 

The hybrid-electric GTF powertrain aims to provide even greater efficiency across all phases of flight by leveraging highly efficient megawatt-class electric motor generators, power electronics, and batteries to optimize the performance of the fuel-burning gas turbine. The WET concept recovers water vapor from the engine exhaust and re-injects it into the combustion chamber to significantly improve fuel efficiency, reduce NOx emissions, and lessen contrail-forming emissions. These technologies are designed to work together to deliver a step-change reduction in emissions and energy use across the full operating system, while maintaining "world-class reliability and operability."

Airbus will provide key expertise relating to the future integration of SWITCH technologies at the aircraft level and will support the evaluation of performance benefits including aircraft design and integration of battery and energy management systems.

Collins will provide megawatt-class electric motor generators and power electronics, high-voltage DC distribution and protection, thermal management components, and nacelle architectures for the project. "Hybrid-electric propulsion technology is a key enabler for increased efficiency across multiple different aircraft applications, from advanced air mobility to commercial airliners," said Mauro Atalla, senior vice president, Engineering & Technology for Collins Aerospace.

GKN Aerospace will develop various engine structures with all-new functionalities, such as integrated electric machines and heat exchangers. "We are delighted to be collaborating in the SWITCH project and help address many exciting opportunities and challenges around thermal and electrical power management within a highly advanced propulsion system," said Henrik Runnemalm, vice president, Global Technology Center, Sweden, at GKN Aerospace. "We will leverage our unique hot test rig in Trollhattan, Sweden, as well as our high-voltage electrical wiring developed by our GKN Fokker business in the Netherlands."

Current funding for Phase 1 of SWITCH extends to 2025 and will include testing of a hybrid-electric GTF engine, WET technology and sub-system laboratory testing, and design activity around an integrated hybrid-electric and WET cycle propulsion system. Subject to successful testing of these key technologies and component designs, further phases of ground testing and flight tests are expected to follow.

Clean Aviation is a public-private partnership co-funded by the European Union between the European Commission, the aerospace industry, and research institutes. It is dedicated to advancing transformational aircraft technologies that will help enable net-zero emissions for aviation by 2050. The project will leverage collaboration between multiple aerospace companies, universities, and research organizations across 11 countries in Europe and the United States.

Source: Collins Aerospace

Published April 2023

Rate this article

[Aerospace consortium aims to advance hybrid-electric and water-enhanced turbofan tech for future aircraft]

Very interesting, with information I can use
Interesting, with information I may use
Interesting, but not applicable to my operation
Not interesting or inaccurate

E-mail Address (required):

Comments:


Type the number:



Copyright © 2023 by Nelson Publishing, Inc. All rights reserved. Reproduction Prohibited.
View our terms of use and privacy policy