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May 09, 2023 | Volume 19 Issue 18 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
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EXAIR's ATEX Cabinet Cooler® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
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Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
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Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
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Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
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Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
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Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
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According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
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Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
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Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
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The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
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Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
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Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
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The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
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Find out what's new in SOLIDWORKS 2025 when it comes to sheet metal and weldments, and learn some valuable tips and tricks along the way from TriMech. Topics covered include copying cut list properties, bend notches, tab and slot enhancements, groove beads (a new type of weld bead), performance enhancements, and more. When you're done, check out TriMech's full YouTube channel filled with educational material.
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Crystalline silicon solar cells dominate the global photovoltaic market with module efficiencies around 20 to 22%. However, the field of solar energy is wanting for innovative materials and approaches that yield even higher efficiencies in support of global renewable energy goals. Tandem solar cells that combine silicon and perovskite sub-cells are widely regarded as a promising, high-performing, and viable alternative to conventional crystalline solar cells.
Researchers at the King Abdullah University of Science and Technology (KAUST) in Saudi Arabia have produced a perovskite/silicon tandem solar cell with a power conversion efficiency (PCE) of 33.2% -- the highest tandem device efficiency in the world to date, surpassing that of Helmholtz Zentrum Berlin's (HZB) record of 32.5% PCE.
The work was undertaken at the Photovoltaics Laboratory (KPV-Lab) of the KAUST Solar Center. The tandem device was certified by the European Solar Test Installation (ESTI) and listed at the top of the National Renewable Energy Laboratory's (NREL) Best Research-cell Efficiency Chart.
KAUST postdoctoral fellow Dr. Esma Ugur displays the perovskite/silicon tandem solar cell that she and team researchers in the KAUST Photovoltaics Laboratory developed. [Photo credit: KAUST]
Led by Dr. Stefaan De Wolf, professor of material science and engineering and interim associate director of the KAUST Solar Center, the team has steadily been perfecting the perovskite/silicon tandem cell concept since 2016 -- developing new materials, methods, and device structures, and tackling fundamental challenges, such as how to uniformly cover the micrometer-sized pyramidal surface of silicon cells with perovskite material.
The resulting tandem solar cell combines perovskite top cells on industrially compatible, two-sided, textured silicon bottom cells. The perovskite top layer absorbs blue light best, while the silicon foundation absorbs red light best. The combination of these materials maximizes the capture and conversion of sunlight into electricity more efficiently than the conventional single-junction silicon analogs.
The innovation is a significant breakthrough in the field of solar energy at a time when market predictions estimate the tandem perovskite/silicon technologies will comprise more than $10 billion of the global photovoltaic market share by 2032.
Close view of the perovskite/silicon tandem solar cell that researchers in the KAUST Photovoltaics Laboratory developed, recognized as the world's most efficient silicon/perovskite tandem solar cell at 33.2% PCE. [Photo credit: KAUST]
"This new record is the highest PCE of any two-junction solar cell under non-concentrated light, attesting the tremendous promise of perovskite/silicon tandems to deliver ultra-high-performance photovoltaic modules, which is critical to rapidly achieve renewable energy goals towards combatting climate change," De Wolf said.
The collective knowledge and skills of several lead researchers contributed to the recent achievement, in particular Dr. Esma Ugur, who specializes in optical spectroscopy and the analysis and visualization of cell defects; Dr. Erkan Aydin, an expert in the scalability and stability of ultra-efficient tandem solar cells; and Dr. Thomas Allen, who focuses on c-Si bottom cell development.
The team is currently exploring scalable methods to produce industrial-scale perovskite/silicon tandem cells with areas exceeding 240 cm2, as well as strategies to obtain highly stable tandem devices that will pass the critical industrial stability protocols.
Source: King Abdullah University of Science and Technology
Published May 2023