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High-capacity benchtop video measurement system

Optical Gaging Products has introduced the SmartScope^® E18, a compact, benchtop video measurement system. Featuring a 12" x 12" stage, IntelliCentric™-E fixed-lens optics, and VIRTUAL ZOOM™ technology, it offers fully automatic 3-axis performance without taking up floor space. Standard LED lighting, a rigid fixed-bridge design, optional touch probes, and advanced metrology software ensure accurate, repeatable inspection.
Learn more.

Tech Tip: Fan selection - Why airflow is not just CFM

For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.

Useful! Snap-together LED enclosure lighting

Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.

The hidden hardware helping AI's heat problem: PCHEs

Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.

Nearly 1,000 parts: Industrial enclosure range expanded

Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.

Cool Tools: MetraSCAN BLACK2 -- Next-gen shop-floor 3D inspection

You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.

Compact, touchless position sensors: Wear-free operation in tight spaces

Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.

World's first 10-m safety laser scanner: See farther, protect more

Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m² of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.

Accelerate AI-driven machine vision systems

BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.

Millimeter-wave imaging inspection in real time

With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.

What are single-loop process controllers?

PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.

Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

EMI Investigations: New immunity development system

Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.

Battery packs for unmanned aerial vehicles

Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.

Easy-to-use precision measurement system

Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.

Works even in lava! New sensors operate at high temps and in extreme environments

Close-up photo of the new piezoelectric sensor developed by University of Houston researchers. It can potentially work in extreme environments. [Credit: University of Houston]

 

 

By Rashda Khan, University of Houston

Extreme environments in several critical industries -- aerospace, energy, transportation, and defense -- require sensors to measure and monitor numerous factors under harsh conditions to ensure human safety and integrity of mechanical systems.

In the petrochemical industry, for example, pipeline pressures must be monitored at climates ranging from hot desert heat to near arctic cold. Various nuclear reactors operate at a range of 300 to 1,000 C, while deep geothermal wells hold temperatures up to 600 C.

Now a team of University of Houston (UH) researchers has developed a new sensor that was proven to work in temperatures as high as 900 C or 1,650 F, which is the temperature when mafic volcanic lava, the hottest type of lava on Earth, erupts.

"Highly sensitive, reliable, and durable sensors that can tolerate such extreme environments are necessary for the efficiency, maintenance, and integrity of these applications," said Jae-Hyun Ryou, associate professor of mechanical engineering at UH and corresponding author of a study published in the journal Advanced Functional Materials.

The article, which was featured on the cover of the journal, is titled, "Piezoelectric Sensors Operating at Very High Temperatures and in Extreme Environments Made of Flexible Ultrawide-Bandgap Single-Crystalline AlN Thin Films."

Making it work
The UH research team previously developed a III-N piezoelectric pressure sensor using single-crystalline Gallium Nitride, or GaN thin films for harsh-environment applications. However, the sensitivity of the sensor decreases at temperatures higher than 350 C, which is higher than those of conventional transducers made of lead zirconate titanate (PZT), but only marginally.

The team believed the decrease in sensitivity was due to the bandgap -- the minimum energy required to excite an electron and supply electrical conductivity -- not being wide enough. To test the hypothesis, they developed a sensor with aluminum nitride or AlN.

"The hypothesis was proven by the sensor operating at about 1,000 degrees Celsius, which is the highest operation temperature among the piezoelectric sensors," said Nam-In Kim, first author of the article and a post-doctoral student working with the Ryou group.

While both AlN and GaN have unique and excellent properties that are suitable for use in sensors for extreme environments, the researchers were excited to find that AlN offered a wider bandgap and an even higher temperature range. However, the team had to deal with technical challenges involving the synthesis and fabrication of the high-quality, flexible thin-film AlN.

"I have always been interested in making devices using different materials, and I love to characterize various materials. Working in the Ryou group, especially on piezoelectric devices and III-N materials, I was able to use the knowledge I learned in my studies," said Kim, who earned his Ph.D. in materials science and engineering from UH in 2022. His award-winning dissertation was on flexible piezoelectric sensors for personal health care and extreme environments.

"It was very interesting to see the process leading to the actual results, and we solved the technical challenges during the development and demonstration of the sensor," he added.

What's next?
Now that the researchers have successfully demonstrated the potential of the high-temperature piezoelectric sensors with AlN, they will test it further in real-world harsh conditions.

"Our plan is to use the sensor in several harsh scenarios. For example, in nuclear plants for neutron exposure and hydrogen storage to test under high pressure," Ryou said. "AlN sensors can operate in neutron-exposed atmospheres and at very high-pressure ranges, thanks to its stable material properties."

The flexibility of the sensor offers additional advantages that will make it useful for future applications in the form of wearable sensors in personal health care monitoring products and for use in precise-sensing soft robotics.

The researchers look forward to their sensor being commercially viable at some point in the future. "It's hard to put a specific date on when that might be, but I think it's our job as engineers to make it happen as soon as possible," Kim said.

Published July 2023

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