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| September 26, 2023 | Volume 19 Issue 36 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
FAULHABER GPT gearheads for miniature and micro motors deliver high power density, exceptional flexibility, and excellent cost efficiency. Designed for seamless integration with diverse motors and encoders, these compact planetary drives feature hardened stainless steel components that reliably withstand extreme torques and abrupt load changes. Offered in standard, low-noise, and high-torque variants, they ensure precise, durable performance across wide operating temperature ranges.
Learn more.
If you are having a problem with your linear guides not always staying perfectly straight during use, it may be due to a phenomenon called waving -- a problem that is particularly critical in high-precision markets such as semiconductor and LCD equipment-related applications or machine tools. Thankfully, THK has an answer.
Read the full article.
NORD DRIVE-SYSTEMS offers robust, highly configurable drive solutions designed to optimize efficiency, ensure hygiene, and reduce the TCO for automated bakery systems. From industrial-scale mixing and portioning to baking, cooling, and packaging, NORD's modular product portfolio delivers precise, reliable performance across every stage of production.
Read the full article. You may learn something even if you are not in the baking industry.
Battery-powered motor applications require careful design considerations to pair motor performance and power consumption profiles in concert with the correct battery type. This Power Electric article covers power requirements, performance considerations, and battery choices to assist you in selecting an efficient motor and a battery with the appropriate capacity. Good technical info.
Read the Power Electric technical article.
The Sinamics G210X is a new frequency converter for advanced pump, fan, and compressor applications, combining easy engineering with robust design. Integrated functions, seamless TIA Portal integration, and a web server reduce PLC effort to speed up commissioning, operation, and diagnostics. IP55 protection, 3C3 coating, and S2 system redundancy ensure reliable operation in demanding environments.
Learn more.
Curtiss-Wright's Actuation Division has expanded its Exlar line with hygienic electric actuators using FDA-approved materials and finishes. Designed for food, beverage, packaging, and pharmaceutical automation, the new GTF unit enables economical USDA, 3-A, BISSC, and EHEDG certification. Its IP69K washdown option, inverted roller screw, and compact servo-driven design deliver reliable, high-performance motion for hygienic machinery.
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SEW-EURODRIVE is helping power one of the most ambitious bulk material handling projects in North America through its contribution to the Dune Express conveyor system, a record-setting 42-mile single-flight conveyor across the Permian Basin.
Read the full article.
Built on Copley's proven NanoPlus platform, the compact, 1.2-oz R-Series Nano servo drives withstand extreme temperatures, vibration, shock, and humidity. Available in R47 (CANopen) and R48 (EtherCAT) models, they suit space-constrained, harsh environments such as mil/aero robotics and gimbals. This commercial off-the-shelf series provides a hardened option without defense-specific development lead times.
Learn more from Copley Controls.
Kyntronics' new all-electric HyCore hybrid actuator is a compact, low-cost alternative to traditional hydraulic, pneumatic, and electro-mechanical systems. Engineered for OEMs, it delivers up to 14,726 lb of force. The self-contained design eliminates leaks and wear, providing precise control, shock-load tolerance, and high efficiency. It simplifies integration and lowers operating costs for mobile equipment, packaging, assembly automation, and more.
Learn more.
SDP/SI's best sellers aren't just popular -- they're proven. These are the motion components their customers return to time and again for precision, reliability, and unbeatable value. From belts and pulleys to gears, bearings, and couplings, each product has earned its place through consistent performance in real-world applications.
Learn more and see the full products list.
Grinding large fabrications is a classic dull, dirty, and dangerous task perfectly suited for automation, yet traditional setups require multiple costly robots. At Automate 2026, Güdel debuted a single-robot solution that utilizes two extra degrees of freedom to finish massive surfaces without complex part repositioning.
Read the full article.
Automation-Direct now offers US-manufactured RBS ball screws and nuts for precise linear motion in OEM and maintenance applications. Achieving over 90% efficiency, they feature low friction, high accuracy, and minimal wear. Available in various diameters, lengths, and leads, these precision-matched components handle axial loads with minimal backlash, providing a dependable solution that reduces maintenance and extends operational life. Great prices too.
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Building on its established portfolio of twin-strand conveyors that are currently used in a variety of industry verticals, Bosch Rexroth is introducing the TS 7plus transfer system, which is the world's first freely configurable, fully electric conveyance solution to workpieces weighing up to 3,000 kg. TS 7plus transports material via conveyor rollers on freely configurable modular sections with lift/transverse, rotary, and positioning units, as well as stop gates. Great for automotive, battery, aerospace/defense, and more.
Learn more.
The A-123 noncontact nanoposi-tioning stage integrates a brushless motor, air bearings, and a 1-nm encoder, supporting 40-kg payloads over 750-mm travel. Its pressurized air film eliminates the friction, wear, and vibration of mechanical stages, ensuring zero particle generation. Customizable with options such as granite bases and isolation systems, it is ideal for semiconductor metrology, inspection, photonics, and more.
Learn more.
Some of the recent research activities in the area of electric motor drives for safety-critical applications (such as aerospace and nuclear power plants) are focused on looking at various fault-tolerant motor and drive topologies. After discussing different solutions, this article focuses on a miniature permanent magnet (PM) stepper motor design that provides increased redundancy.
Read this informative FAULHABER article.
Honda Marine unveiled its first V8 outboard engine, the BF350, at the Genoa International Boat Show in Italy on Sept. 21. The company said their BF350 "will redefine high-performance premium outboard marine engines" by offering the most formidable power yet from a Honda outboard engine while ensuring a perfect balance of reliability and performance.

[All images courtesy: Honda Marine]
The BF350 is a slim affair featuring a one-motion silhouette. Powered by regular gasoline, it is a 60-degree 5L V8 engine with VTEC (Variable Valve Timing and Lift Electronic Control) technology, already proven on the BF250, 225,150, and 100 outboards. It offers impressively low noise and vibration, while delivering a new distinctive, rich sound and exhilarating performance. The power plant is encased in Aquamarine Silver or Grand Prix White with a very sleek, modern design. Rated power is 350 hp @ 5,500 rpm.
The BF350 will start off in BLAST (Boosted Low Speed Torque) mode, providing instant and powerful acceleration. At constant speeds, ECOmo is engaged, where the engine's fuel optimization system will reduce fuel consumption whenever possible. When extra power is required, VTEC will boost peak power, providing a positive surge of acceleration.
Accompanying the V8 outboard is the all-new BF350 controller. The controller comes in an ergonomic form to support various grips and operations, has an intuitive five-button multi-function panel, and a high-visibility neutral position indicator, all enhanced in a leather grain for comfort. Incorporating iST (Intelligent Shift and Throttle), owners have precise electronic engine response to control multiple engines with a single lever; providing simple operation for smooth, stress-free boating. iST is compatible with twin-, triple-, and quad-engine configurations.

The BF350 also boasts a number of smart features intended to enhance the customer experience and improve ease of use, including Cruise Control, Tilt Limit, and Trim Support.
The Cruise Control feature delivers smooth sailing by expanding the adaptive speed range of the conventional trolling control function. Select Cruise Control on the display and adjust cruising speed on the control head when desired.
Tilt Limit features a default trim angle to avoid manually trimming the engine when docking up. Push the button, and the engine automatically angles itself to the pre-set height to avoid scratches to the boat or engine. Automatic Tilt provides owners with an automatic full tilt at a double push of the button.
Trim Support has three customizable pre-sets to automatically trim the engine to get you on the plane while assisting with fuel economy. The integrated O2 sensor adjusts fuel consumption based on the oxygen levels on the exhaust gas, detecting and optimizing combustion efficiency. Both the Trim Support and O2 sensor are engineered to optimize fuel consumption without compromising engine performance.
Learn more at marine.honda.com/outboards/models/highpower/BF350.
Source: Honda Marine
Published September 2023