December 05, 2023 | Volume 19 Issue 45 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
PI offers an ultra-low-profile Z-Tip-Tilt stage designed for demanding alignment applications in optics, semicon-ductors, precision assembly, and photonics. Based on air bearings and linear motors, the stage is wear-free, maintenance-free, and cleanroom compatible. High speed is ensured by 3-phase linear motors, while high resolution and precision are provided by closed-loop operation with linear encoders with 1-nm resolution. Comes in 5- and 6-axis combinations.
Learn more.
Curtiss-Wright's Actuation Division has expanded its popular Exlar electric actuator product offerings to include hygienic actuators with FDA-approved materials and finishes. Designed for automation systems in the food and beverage, packaging, and pharmaceutical industries, the GTF with inverted roller screw technology helps customers achieve hygienic certifications more economically. Ideal for builders of hygienic machinery to easily incorporate into their designs.
Learn more.
The MELFA RV-12CRL vertically articulated robot has the longest reach of any robot in Mitsubishi Electric's low-cost robot series: 1,504 mm (59.2 in.). With a 12-kg (26.4-lb) payload capacity, this unit is an ideal candidate for machine tending, case packing, and pick-and-place applications. Built-in features provide enhanced safety, streamlined implementation, and an overall reduction in downtime. Features internal cables and air hoses for end-of-arm tooling.
Learn more.
Siemens' new stainless steel SIMOTICS S-1FS2 line of servomotors has been designed for the clean condition requirements of the food, beverage, sterile packaging, pharma, and other process industries. These motors are highly resistant to corrosion and acidic chemicals and are offered in a variety of power ratings, from 0.45 to 2 kW (0.60 to 2.68 hp) with torque from 3.1 to 14 Nm (2.28 to 10.32 ft-lb). Features include high dynamics due to low inherent inertia, high overload capacity for pick-and-place, and precise movement of heavy loads. Easy installation and cleaning. Compatible with the SINAMICS S210 drive system.
Learn more.
Matt Sherman, eMobility Sales and Application Engineer at KEB America, runs through different options to drive an AC motor, including one called "Sensorless Closed Loop" that does not require additional hardware such as encoder, resolver, or cables on the motor.
Read this informative KEB America blog.
The precision and reliability offered by modern rotary encoders are essential in many product categories. These include robotics, machine tools, printing presses, motion control systems, medical equipment, aerospace, gaming and entertainment, and automotive. Learn all about magnetic rotary encoders -- and important developments in the technology's future.
Read the full Avnet article.
Tolomatic has introduced five new products in its RSX line of high-force actuators to meet a wider range of industrial applications. These five sizes expand the RSX's capabilities to include forces up to 66,000 lbf (294 kN). RSX actuators, which feature high-precision planetary roller or ball screws for longer life in harsh environments, enable the easy replacement of traditional hydraulics to eliminate leaks and improve system performance.
Learn more.
Piezoelectric motion components are highly valued for their fast response times, capable of dynamic movements at frequencies reaching several kHz, and delivering motion resolution down to the sub-nanometer level. Learn why amplified piezo actuators have the edge over traditional piezo stack actuators.
Read the full article.
Engineers from Performance Motion Devices take a comprehensive look at how to control two-phase stepper motors, beginning with the basics (operations, strengths and weaknesses) and moving on to traditional and updated advanced techniques for control including closed loop. A very thorough presentation.
Read this informative Performance Motion Devices article.
Automation-Direct has added the new SQ series table lifting systems from Ergoswiss. These lifting systems use electrically driven columns that allow the operator to reposition the height of a worktable, conveyor, etc. to meet specific requirements. In doing so, the operator can perform their tasks in a more comfortable working posture, helping to reduce work-related injuries. These systems are all electric (no hydraulic mess or manual hand cranks), and each lifting column features a housed motor and screw drive to perform the needed height adjustments.
Learn more.
The GVCM-032-025-02M Linear Voice Coil Servo Motor is the first of a new series of non-commutated, brushless linear servo motors from Moticont. This clean and quiet unit has a 12.7-mm stroke with built-in shaft and bearing, a continuous high-force-to-size ratio of 9.3 N (2.1 lb), and 29.3 N (6.6 lb) of peak force at a 10% duty cycle. Features include: high reliability, high speed, zero cogging, high acceleration/deceleration, and, when used in a servo loop, very high accuracy and repeatability. An ideal choice for: haptic feedback, medical devices, laser machining and drilling, work holding and clamping, scanners, optical focusing, testing, sorting, and assembly.
Learn more.
With the help of a motion controller and a stepper driver, all stepper motor linear actuators can be programmed to position a load to a precise location. However, standard configurations do not provide a feedback mechanism that tells the operator whether the move is completed or not. Adding an encoder can be an effective and simple solution to get real-time motion feedback about your application.
Read this informative Thomson article.
Overhead conveyor drives from NORD DRIVE-SYSTEMS are engineered with long-lasting performance and durability in mind. They feature high-quality components, heavy-duty construction, and an output mounting flange and shaft for easy drop-in replacement of industry-standard footprints. They are an ideal solution for meat and poultry processing, automotive assembly, and other manufacturing systems where utilization of vertical space is required. Lots of options and many more features.
Learn more.
maxon, a leader in DC motor and drive solutions, has unveiled its latest innovation: the ESCON 2 controller. This advanced speed and current controller, designed for micro motors, significantly enhances control precision. The ESCON 2, suitable for brushed and brushless DC motors up to 1,800 W continuous duty, is engineered for seamless OEM integration into customer systems. Enhanced control features include field-oriented control (FOC), acceleration, and velocity feed-forward capabilities. Supports 4-quadrant operation. Lots more features. Available from Electromate.
Learn more and get all the specs.
The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.
Hot off the heels of the DRACO announcement (DARPA wants a nuclear-powered spacecraft developed for cislunar operations) in July 2023, Lockheed Martin was awarded $33.7 million from the Air Force Research Laboratory (AFRL) for the Joint Emergent Technology Supplying On-Orbit Nuclear (JETSON) High Power program to mature high-power nuclear electric power and propulsion technologies and spacecraft design. The JETSON effort is now in the preliminary design review stage, with the option to go to critical design review level.
With Space Nuclear Power Corp. (SpaceNukes) and BWX Technologies as Lockheed's partners -- both of whom carry deep expertise in nuclear power and reactor design -- the JETSON team will address the escalating need for advanced spacecraft mobility, situational awareness, and power generation that far surpasses traditional spacecraft capabilities. Providing both on-board electrical power and the ability to power electric propulsion Hall thrusters used on Lockheed Martin's LM2100 satellites, JETSON aims to serve as a critical step forward in using nuclear electric propulsion to get humans to the moon, Mars, and beyond.
JETSON will use a fission reactor that generates heat, which is then transferred to Stirling engines to produce between 6 kWe and 20 kWe of electricity -- four times the power of conventional solar arrays without the need to be in continuous sunlight. The reactor draws heavily from the design and lessons of the 2018 Kilopower Reactor Using Stirling Technology (KRUSTY) demonstration led by NASA and the DoE's National Nuclear Security Administration.
"A future JETSON flight experiment will enhance maneuver and power capabilities shaping future space force operations," said Andy Phelps, CEO of SpaceNukes. "The United States has not flown a reactor in space since 1965. As the first novel reactor tested in more than 50 years, we're giving our country a technical leap -- both terrestrially and on orbit -- as well as the ability to expand future space exploration."
The technology has the potential to produce much higher electrical output than spacecraft powered by solar panels, which generally garner about 600 W of power, or the equivalent of six lightbulbs. For deep space exploration missions not as close to the sun, or in shadowed regions, nuclear electric-powered subsystems are a great alternative to have in a company's power-generation toolkit.
As on other space nuclear programs, safety is a top priority with JETSON. Uranium, prior to the start of the fission process, is benign, according to Lockheed. During launch, the reactor is in an inert, inactive configuration and is designed to not turn on and start the fission process until the spacecraft is in a safe, non-decaying orbit far out from Earth.
The development work will be done across the country including at Lockheed Martin's facility near Denver, at AFRL's facility in Albuquerque, NM, at SpaceNukes' facility at Los Alamos, NM, and at BWXT in Lynchburg, VA. Several New Mexico-based national labs, facilities, and suppliers will also support development efforts.
Source: Lockheed Martin
Published December 2023