December 12, 2023 Volume 19 Issue 46

Mechanical News & Products

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Engineer's Toolbox: 9 considerations for specifying a slewing ring bearing

In applications that require a bearing to support a structure while it rotates (e.g., cranes, radar, tank turrets), premature bearing failure can put people and equipment at risk. While slewing ring bearings have proven themselves countless times in such applications, designers must consider many factors when specifying them. According to engineers at Kaydon, the bearing's support structure, mounting (including bolt strength, tensioning, and hole patterns), installation, and even storage are all factors in a bearing's success or failure.
Read the full article.


Engineer's Guide to Low Outgassing Adhesives

Learn all about low outgassing adhesives from the masters of making things stick at Master Bond. Outgassing from adhesives can pose significant challenges -- especially in the aerospace, electronic, and optical industries. "The Engineer's Guide to Low Outgassing Adhesives" ebook covers the ASTM E595 standard, initially developed by NASA, and guides you through the adhesive selection process. No registration required.
Learn more.


How it's made: Precision lead screw assemblies

Discover what makes the integrated lead screw systems from PCB Linear a step above the rest. From CNC manufacturing and sophisticated parts fine-tuning to PTFE coatings, innovative anti-backlash nut development with Constant Force Technology, and high-end motors to top it all off, this presentation is full of useful information about PCB Linear production and technology. We bet you will learn something new.
View the video.


Fastest large-format SLA 3D printer in the world

Built on Formlabs' next-generation Low Force Display print engine, the new Form 4L SLA 3D printer delivers unmatched reliability with a 99% print success rate compared to other SLA 3D printers. These benefits, combined with a build volume nearly 5x the size of Form 4, allow Form 4L users to solve big problems and print smaller parts at high volume. Large-scale prints finished in under six hours.
Learn more.


Adjustable monitor mounts that hold, tilt, and more

AV Monitor Mounts from Southco allow intuitive and ergonomic display positioning, enabling the operator to grab and move the screen without significant effort. These mounts also hold the screen in any position securely and resist unwanted movement when in use. Constant-torque functionality provides an arm that can withstand strong touch forces, vibration, and heavy loads. Lots of options.
Learn more.


Keypad teardown and design insights with Autodesk and Xometry

Take a deep dive into the second revision of the macro keypad developed for Autodesk University's Factory Experience 2024 in this exclusive, on-demand webinar hosted by Xometry's Greg Paulsen and Autodesk Fusion's Jonathan Odom. This presentation features a live teardown of the keypad, showcasing how the design team addressed challenges and elevated the product. No registration required.
Watch this Xometry webinar at your convenience.


Cool Tools: Portable joystick videoscope

The USAVS J-4-1500 Joystick Videoscope from USA Borescopes combines high-performance tech with user-friendly features. This advanced 4-mm-diameter scope is designed to elevate the inspection process for professionals across various industries, including automotive, aerospace, and manufacturing. One of its standout features is the responsive joystick-controlled articulation, which allows users to easily navigate the 1.5-m-long probe in multiple directions to acquire high-res images.
Learn more.


Tube cutting and bending design guide: Xometry

Xometry's no-cost tube design guide offers design tips and tricks for laser-cut tube parts, including: minimums, tolerances, and sizes. The guide also covers important rules for mandrel tube bending, such as tolerancing, distance between bends, bend center line radius, types of bends to avoid, and more. Incredibly handy. If you need parts, Xometry can help with that too. It's easy to get a quote.
Learn more.


SPEE3D develops ultra-corrosion-resistant alloy
-- a game-changer for maritime additive manufacturing

Australian manufacturer SPEE3D has developed two grades of an ultra-corrosion-resistant Nickel Aluminum Bronze alloy that are compatible with its Cold Spray Additive Manufacturing technology. The powder material is a game-changer for maritime OEMs and the U.S. Navy, as it will help with supply chain delays and keep critical maritime systems operational.
Read the full article.


Achieve higher loads with a round wire Wave Spring

Wavo Springs are produced from round-section wire to provide higher loads while maintaining the accurate loading found in wave springs. As an alternative to Belleville Springs, the Wavo provides similar loads but with an accurate, predictable spring rate. Available in carbon and stainless steel from stock, sizes range from 1/2" to 6" diameters. Free samples are also available!
Learn more.


Conveying and guiding: One-stop shop for components

JW Winco has expanded its range of conveying and guiding components with additional practical elements designed for common industrial applications, providing everything needed -- from guides and rails to brackets and feet -- for constructing unmotorized conveyor lines using standard parts.
Read the full article.


Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.


What are carbon composite bellows springs?

The Carbon Composite Bellows Spring (CCBS) from MW Components is a system of carbon fiber elements that combine to work as a high-performance, lightweight, and design-flexible compression spring meant to replace coil springs or metallic Belleville disc springs. A functional spring is made from several individual elements paired and joined to make a stack. The stack spring rate is determined by the number of elements, the base rate of each element, and their series or parallel orientation in the stack. Applications include motorsports, aerospace, and high-performance activities.
Learn more.


Bellows couplings for robotics

Ruland bellows couplings are ideal for precision motion in robotic applications due to their zero-backlash design, high torque and torsional stiffness, and various styles that ensure accurate movement and smooth operation. These lightweight couplings are commonly used in industrial, medical, and autonomous robotic systems requiring high speed and accuracy. They have reduced vibrations at speeds up to 10,000 rpm and can accommodate all forms of misalignment, making them highly versatile for different applications.
Learn more.


Structural adhesive bonding 101

Learn how LORD structural adhesives are eliminating rivets, welds, and mechanical fasteners to enable lower-cost assembly. Listen to Angela Zambanini as she describes Parker LORD's acrylic, epoxy, and urethane adhesives and the best applications for each adhesive category.
View the video.


Navy pilots can now train for hypoxia, hyperoxia, and excessive breathing pressures safely

A U.S. Navy aviator receives training on the TS-872 Breathing Dynamics Trainer at the Naval Survival Training Institute in Orlando, FL. The TS-872 allows aviators to experience the effects of breathing issues in a safe training environment, such as hyperoxia (too much oxygen) and excessive inhalation/exhalation pressures.

 

 

 

 

By Rebecca Ward, Office of Naval Research

A TechSolutions-sponsored project has been honored with an award from the National Training and Simulation Association (NTSA) for its TS-872 Breathing Dynamics Trainer, created in a collaboration with the Naval Aviation Training Systems and Ranges Program Office at Naval Air Systems Command (NAVAIR PMA-205) and the Naval Medical Research Center (NMRC).

TechSolutions is a department within the Office of Naval Research (ONR) Global, which quickly responds to viable requests for new or improved technologies or systems from Sailors and Marines. In the case of the Breathing Dynamics Trainer, Jason Payne, director, TechSolutions, said there was already training for pilots to experience hypoxia (low oxygen) using the Mask on Breathing Device (MOBD). However, TechSolutions received a request to expand its capabilities so that pilots could experience the effects of other breathing issues in a safe training environment, such as hyperoxia (too much oxygen) and excessive inhalation/exhalation pressures.

"There's other physiological conditions that can be experienced based on the gas inhaled and exhaled, its content, the pressure at which it's made available, and the pressure at which you exhale into the mask," Payne said. "Our developers added new profiles to the trainer so that aviators could experience, in the classroom, conditions thought to be associated with physiological episodes that were leading to catastrophes."

The Dynamic Altitude Breathing Threats Research and Development Team includes Principal Investigator Beth Wheeler Atkinson, a senior research psychologist with the Basic and Applied Training and Technologies for Learning and Evaluation (BATTLE) lab, who thanked the team for their achievement.

"It took everyone's skills, expertise, and hands to accomplish this effort successfully. I truly appreciate the effort and contributions you each made to working this challenge for the aviation survival training community," Atkinson said.

Along with Atkinson, the development team for the Breathing Dynamics Trainer included Mitchell Tindall, Naval Air Warfare Center Training Systems Division (NAWCTSD); Emily Anania, NAWCTSD; Kylie Fernandez-Lee, NAWCTSD; Cdr. Heath Clifford, Navy Medicine Operational Training Command (NMOTC); Lt. Alicia Jordan, Aeromedical Safety Office, Marine Aircraft Group 31; Lt. James Lewis, Training Air Wing Six (CTW-6); and Lt. Tyler Welden, Training Air Wing Five (CTW-5).

The Breathing Dynamics Trainer won the 2023 NTSA Modeling and Simulation award in the Education and Human Performance award category, which was presented at a ceremony Nov. 28, 2023, during the Interservice Industry Training Simulation and Education Conference in Orlando, FL.

"This illustrates what can be accomplished through our Sailors and Marines who see the problems firsthand and help us come up with solutions," Payne said.

"The development team took an idea and ran with it," Payne added, "but it began with an idea from a Sailor in the aviation training community who recognized an issue and asked us to help develop a solution. This is exactly why TechSolutions was created, and so we encourage Navy and Marine personnel, no matter their rank or occupation, to contact us about their challenges that may be solved with new or improved technology."

Published December 2023

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