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| December 26, 2023 | Volume 19 Issue 48 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Inbolt is launching two new capabilities that complete the company's AI Vision Model for robot guidance at Automate 2026 in Chicago, June 22-25. With Robot Programming and Robot Control, Inbolt covers the full path from virtual commissioning to adaptive robot motion control, for stationary and moving-line applications. It's one platform from perception to motion -- on the robots manufacturers already own.
Read the full article.
The engineers at Tolomatic provide their Top 10 Tips for specifying electric rod-style actuators, which have a higher initial cost, more advanced design, and more predictable performance compared to fluid power cylinders. This is a really thorough presentation filled with useful information.
Read the full article.
Motion Solutions delivers high-speed, high-accuracy XY scanning solutions optimized for OEM integration. These rigid, modular platforms provide stable, repeatable multi-axis motion control, ensuring faster throughput and precise positioning for advanced workflows. Ideal for automated microscopy, digital pathology, and spatial biology, the scalable design supports flexible travel lengths and custom configurations to seamlessly optimize your system.
Learn more.
Is your business looking to install or upgrade a palletizing system, but you don't know where to start? Marc Giguère from Robotiq does a comprehensive run-through of options including a fully engineered system, a cobot, or a plug-and-play setup. A lot depends on your production volume, budget, available space, and need for flexibility. Systems are compared and contrasted. Fastest ROI? The best lean system? What works for high throughput? Find out these answers and more, complete with an available buyer's guide chart.
Read the Robotiq article.
At IMTS 2026, Mitsubishi Electric Automation will feature live demonstrations of LoadMate Plus and ARIA, two pre-engineered robotic machine tending solutions designed to help manufacturers automate CNC mills and lathes with confidence, flexibility, and scalability. LoadMate Plus is designed for quick setup and long-term deployment at a single machine. ARIA is a compact, configurable, and mobile solution for mill and lathe tending in space-constrained environments.
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PI, a global leader in precision motion control and nanoposi-tioning solutions, provides a large selection of piezo ceramic linear actuators for different size, speed, and force applications. At the top end of the force spectrum is the N-216 PiezoWalk Linear Actuator, a high-load, high-precision linear actuator designed for applications that require many millimeters of travel, high force, and extremely stable nanometer-class positioning. PiezoWalk technology offers significant advantages over traditional motorized actuators in precision, stability, and energy efficiency. Its non-magnetic drive principle and strong radiation-environment performance provide additional benefits.
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It can be tough to find manpower to help build large solar farms. Watch how KUKA robots help workers for Sunstall, a construction company based in Novato, CA, that specializes in ground-mount systems for large solar utility sites. With each module weighing 70 to 80 lb, moving solar units can get tiring fast. Safety is an issue too. Cosmic Robotics (San Francisco) helped design and build the mobile system, which uses a KUKA KR 70 to do the heavy lifting of the panels and places them onto the racking with millimeter precision. [Credit: Video screenshot courtesy of KUKA Robotics]
View the video.
Neugart's new NDFC gearbox series expands its delta robot portfolio, balancing cost efficiency with reliability. Positioned below the NDF series, it features a proven output stage, robust sealing, and a dynamic clamping system. Available in three sizes (064, 090, 110) with ratios from 16 to 100, it offers adjustable backlash to optimize savings. Ideal for food, beverage, and packaging applications.
Learn more.
The new FAULHABER DualGear drive system optimizes automated warehouse logistics, enabling two synchronous, powerful movements in one compact unit. Combining a BX4 motor with two GPT planetary gearheads, it is ideal for storage/retrieval machines and autonomous logistics. Hall sensors ensure exact positioning for compact, efficient, and reliable performance in demanding, small-space environments.
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NORD DRIVE-SYSTEMS' NORDAC LINK motor starters, plus NORDAC LINK and NORDAC FLEX variable frequency drives, feature a plug-and-play design for rapid commissioning and high system availability. With onboard AS-Interface (ASi) functionality, these modular products integrate seamlessly into existing or new systems, supporting ASi standards V2.0 and V3.0 with integrated follower profiles for connectivity.
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Del-Tron's USA-made, non-magnetic ball slides prevent magnetic interference in medical, semiconductor, military, and laser applications. Featuring silicon nitride ceramic bearings, titanium shafts, aluminum components, and brass fasteners, these lightweight slides come in seven sizes with travels from .5 to 12 in., providing an ideal solution for sensitive environments.
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Renishaw will highlight its latest solutions for maximizing robot performance and manufacturing efficiency at Automate 2026, taking place June 22-25 at McCormick Place in Chicago. Highlights will be demonstrations of its Robot Calibration System for cell recovery and in-field robot calibration, the Equator-X dual-method gauging system for high-throughput production environments, and position and motion control encoders.
Read the full article.
The Elmo advanced Titanium line of harsh-environment servo drives offers optimal performance with advanced power density, providing exceptional intelligent and compact servo drives that are operational within minutes. These single-axis and multi-axis servo drives, featuring top-performance multi-core processors, deliver superior productivity, Functional Safety, advanced networking, and local intelligence in a compact package for operation in extreme conditions.
Learn more.
From paper mills and textiles to sheet metal and plastics manufacturing, winding and unwinding mechanisms play critical parts in many industries. Jonathan Bullick from KEB America examines the automation architecture behind industrial winding applications, with particular emphasis on motor selection, variable frequency drive (VFD) configuration, and control system design. Tension, winding loads, torque speed, regen energy, bus load sharing, and more are all addressed in this excellent technical overview.
Read the KEB America article.
Powered by Siemens' SINUMERIK ONE CNC platform and Ingersoll's MasterPrint® industrial 3D printer, a new generation of deployable machines is bringing additive and subtractive manufacturing directly to the point of use for defense, disaster relief, and infrastructure and industry.
Read the full article.
By Patrick Foose, Air Force Research Laboratory Integrated Capabilities Directorate
Lockheed Martin and the Air Force Research Laboratory's Strategic Development Planning and Experimentation office, or SDPE, received top honors for the Rapid Dragon Palletized Munitions campaign at the Aviation Week Network 2023 Program Excellence Awards, announced Nov. 8, 2023. Raytheon's work on the SDPE Air Base Defense Experiment was also selected as the award winner in the Special Projects category, one of seven categories judged by an evaluation team from 11 aerospace companies.
The awards were announced during the annual Program Excellence Dinner and Awards Ceremony as part of Aviation Week's Aerospace and Defense Programs Conference at the Watergate Hotel in Washington, D.C.

A C-17A conducts a standard cargo airdrop of the Rapid Dragon Palletized Effects Deployment System during an experimentation flight. The Palletized Effects campaign explores the feasibility and operational advantages of airdropping palletized effects from existing airlift aircraft, such as a C-130 and C-17, without requiring aircraft modifications. [Photo courtesy: Air Force Research Lab]
"The Program Excellence Awards annually showcase innovative and impactful program managers and their creative and unique approaches in leading a team to excellence," said Joe Anselmo, editorial director and editor-in-chief for Aviation Week. "These individuals, often far from the headlines, are the backbone of an industry that has a profound impact on the world."
Rapid Dragon is a palletized munitions experimentation campaign exploring the concept of airdropping long-range palletized weapons from unmodified existing airlift platforms, such as the C-130 and C-17. Rapid Dragon pallets are released from cargo planes before weapons are dropped and flown to intended targets.

Airmen and Riggers with the 1st Special Operations Squadron Logistics Readiness Squadron load a Rapid Dragon Palletized Weapon System aboard an MC-130J Commando II at Hurlburt Field, FL, Dec. 13, 2021. [Credit: U.S. Air Force photo by Staff Sgt. Brandon Esau]
Project managers cited in the Rapid Dragon award were Lockheed Martin's Dr. Deanelle "Dee" Hidalgo, deputy director, Air-to-Ground Missile Systems/Rapid Dragon, and Dr. Dean Evans of the Air Force Research Laboratory Strategic Development Planning and Experimentation Office.
"The Rapid Dragon Program has been considered as an exemplar for how to do business differently while achieving success with speed," Evans said. "This program is a prime example of a government-industry partnership that embraced a fly-often, learn-fast mindset; built a community of subject matter experts across the DOD and industry; and executed an aggressive but well-thought-out experimentation campaign that took calculated risks." He said the approach resulted in Rapid Dragon evolving from a paper-only concept in December 2019 to a successful powered-flight demonstration in less than 24 months, while remaining ahead of schedule and on budget.
The Rapid Dragon program name is derived from a thousand-year-old Chinese military designed crossbow catapult that launched multiple crossbow bolts with the pull of a single trigger, raining destruction down on armies from tremendous ranges. These lethal devices were called Ji Long Che (Rapid Dragon Carts). Today, the Rapid Dragon concept is changing the game again, this time as an airborne delivery system for U.S. Air Force weapons. Like its namesake, these palletized munitions promise to unleash mighty salvos en masse on distant adversaries.
Published December 2023