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Tech Tip: Fan selection - Why airflow is not just CFM

For many engineers, fan selection starts and ends with a single number: CFM (cubic feet per minute). Higher CFM feels like a clear win. More air moved must mean better cooling. However, in practice, this assumption is one of the most common causes of thermal problems, excess noise, and late-stage redesigns. Find out why.
Read this Orion Fans technical article.

Useful! Snap-together LED enclosure lighting

Seifert StripLite SL 4000 Series LED enclosure lighting provides bright illumination to 700 lumens. On/off switch and motion sensor models are available. Easily daisy chain up to 16 light strips. Magnetic or clip mounting. See video/info on website or contact Bristol Instruments for more information.
Learn about snap-together lighting.

The hidden hardware helping AI's heat problem: PCHEs

Across AI infrastructure, thermal constraints now connect semiconductor design with power and cooling systems. More compact, lighter, and efficient than conventional shell-and-tube models, printed circuit heat exchangers save floor space, reduce energy costs, and improve overall efficiency in dense, hyperscale environments.
Read the full article.

Nearly 1,000 parts: Industrial enclosure range expanded

Altech Corp. has expanded its industrial enclosure lineup to 10 unique series with nearly 1,000 parts! Designed for control, junction, and terminal applications, these plastic and aluminum housings offer up to IP69 protection. They mount directly to walls or panels, resisting chemicals, corrosion, flames, impacts, and severe outdoor conditions without sacrificing aesthetics.
Find your perfect enclosure today.

Cool Tools: MetraSCAN BLACK2 -- Next-gen shop-floor 3D inspection

You'll gain some superhero powers when you brandish FARO CREAFORM's new MetraSCAN BLACK2, a next-gen portable metrology-grade optical 3D scanner engineered to deliver total inspection flexibility on the shop floor. This unit boasts a 3-in-1 architecture that combines C-Track scanning, stand-alone scanning, and probing in a single metrology-grade system.
Read the full article.

Compact, touchless position sensors: Wear-free operation in tight spaces

Novotechnik's TFD-4000 Series of touchless linear position sensors delivers wear-free measurement in tight spaces. Featuring ranges up to 50 mm, IP67 protection, 12-bit resolution, and analog outputs, these reliable sensors operate from -40 C to 125 C across diverse industrial, mobile, and medical applications such as short-stroke linear valve positioning, solenoid valves, off-highway brake actuation, and more.
Learn more.

World's first 10-m safety laser scanner: See farther, protect more

Datasensing, Datalogic's Sensor & Safety and Machine Vision business unit, has launched the SLS10 Safety Laser Scanner, the world's first 10-meter safety laser scanner. Delivering a 275-degree scanning angle, 240-m² of coverage, and an 84-msec response time, the SLS10 protects larger workspaces with fewer devices. It features best-in-class angular resolution for precise AGV navigation, SIL-2/PLd compliance, dust immunity, and the new ONEGUI platform for simplified configuration.
Learn more and see it in action.

Accelerate AI-driven machine vision systems

BitFlow has announced full production of its Claxon CXP-12 frame grabbers, designed for NVIDIA GPU-accelerated machine vision. Across five models, the CoaXPress 2.0 lineup delivers up to 50 Gbps -- five times 10 GigE Vision -- eliminating data bottlenecks. The full CXP-12 specification ensures deterministic, high-bandwidth streaming to unleash modern AI inference models.
Learn more.

Millimeter-wave imaging inspection in real time

With its new quality and inspection R&S IMAGER millimeter-wave scanner, Rohde & Schwarz aims to simplify the industrial inspection of packaged products. The system sees through common packaging materials at production speed without using X-rays, protecting both products and operators. The high-contrast 3D images are used as digital twins and can be automatically integrated into AI-powered fault-detection systems. Sees through plastics, cardboard, and composites. Applications include food and beverage, pharmaceuticals, logistics.
Learn more.

What are single-loop process controllers?

PLCs are powerful, but complex control isn't always necessary. For standalone processes requiring single-variable monitoring -- like temperature, pressure, or flow -- a single-loop controller is ideal. See how single-loop controllers can streamline your next project.
Read the AutomationDirect tech tip.

Great Resources: Flexible circuit design guide

Tech-Etch uses advanced techniques to manufacture flex and rigid-flex circuits to exacting customer specs. Special processes include selective plating a single circuit with two different finishes, contoured circuits with variable metal thickness, semi-additive and subtractive techniques, open window or cantilevered contact leads, plus SMT for component assembly. Tech-Etch specializes in flexible circuits for medical, telecommunications, aerospace, semiconductor, and other high-reliability electronic applications.
Learn about flex circuits and get the guide (no registration required).

EMI Investigations: New immunity development system

Saelig Company announces the Langer E1 Immunity Development System for EMI investigations. This compact, affordable kit simulates burst and ESD interference to pinpoint layout weak spots down to IC pins. By eliminating "black box" guesswork early in development, engineers can efficiently identify coupling mechanisms, test measures, and resolve immunity issues before compliance failure.
Learn more and see it in action.

Battery packs for unmanned aerial vehicles

Re:Build Manufacturing has launched U.S.-assembled, NDAA-compliant lithium-ion battery packs for commercial, public safety, and defense UAV applications. Available in Core, Power, and Performance series, the packs use non-FEOC cells and are produced at Re:Build's advanced facility in New Kensington, PA. Re:Build also offers custom pack and battery management system development.
Learn more.

Easy-to-use precision measurement system

Optical Gaging Products has announced the StarLite S1, a compact, semi-automatic 3-axis video measurement system. It combines fully automatic video measurements with manual stage motion and features an IntelliCentric-S optical system for high-resolution images. Powered by Measure-X software, this system delivers fast, repeatable, high-accuracy results, making it ideal for both shop-floor and quality-control applications.
Learn more.

Why a soccer kick bends the ball path: SOLIDWORKS simulation

With SOLIDWORKS Flow Simulation, you can virtually test a ball's flight path and see the science behind its amazing trajectory. Visualize anything you want to test, including the physics that make a ball curve and dip, to optimize performance and reduce physical testing. See the SOLIDWORKS Flow Simulation study setup and learn about the Magnus effect where a spinning object moving through a fluid curves away from its straight path. [Credit: Screenshot courtesy of SOLIDWORKS]
View the video.

NASA receives laser data from 10 million miles away

NASA's Psyche spacecraft is shown in a clean room at the Astrotech Space Operations facility near the agency's Kennedy Space Center in Florida on Dec. 8, 2022. The Deep Space Optical Communications' gold-capped flight laser transceiver can be seen, near center, attached to the spacecraft. [Credit: NASA/Ben Smegelsky]

 

 

 

 

DSOC, an experiment that could transform how spacecraft communicate, has achieved "first light," sending data via laser to and from far beyond the Moon for the first time.

NASA's Deep Space Optical Communications (DSOC) experiment has beamed a near-infrared laser encoded with test data from nearly 10 million miles (16 million km) away -- about 40 times farther than the Moon is from Earth -- to the Hale Telescope at Caltech's Palomar Observatory in San Diego County, California. This is the farthest-ever demonstration of optical communications.

Riding aboard the recently launched Psyche spacecraft, DSOC is configured to send high-bandwidth test data to Earth during its two-year technology demonstration as Psyche travels to the main asteroid belt between Mars and Jupiter. NASA's Jet Propulsion Laboratory in Southern California manages both DSOC and Psyche.

The tech demo achieved "first light" in the early hours of Nov. 14, 2023, after its flight laser transceiver -- a cutting-edge instrument aboard Psyche capable of sending and receiving near-infrared signals -- locked onto a powerful uplink laser beacon transmitted from the Optical Communications Telescope Laboratory at JPL's Table Mountain Facility near Wrightwood, CA. The uplink beacon helped the transceiver aim its downlink laser back to Palomar (which is 100 miles, or 130 km, south of Table Mountain), while automated systems on the transceiver and ground stations fine-tuned its pointing.

The DSOC technology demonstration's flight laser transceiver is shown at NASA's Jet Propulsion Laboratory in Southern California in April 2021. [Credit: NASA/JPL-Caltech]

 

 

 

 

"Achieving first light is one of many critical DSOC milestones in the coming months, paving the way toward higher-data-rate communications capable of sending scientific information, high-definition imagery, and streaming video in support of humanity's next giant leap: sending humans to Mars," said Trudy Kortes, director of Technology Demonstrations for the Space Technology Mission Directorate at NASA Headquarters in Washington.

VIDEO: Learn more about how DSOC is being used to test high-bandwidth data transmission beyond the Moon for the first time -- and how it could transform deep space exploration. [Credit: NASA/JPL-Caltech/ASU]

Test data also was sent simultaneously via the uplink and downlink lasers, a procedure known as "closing the link" that is a primary objective for the experiment. While the technology demonstration isn't transmitting Psyche mission data, it works closely with the Psyche mission-support team to ensure DSOC operations don't interfere with those of the spacecraft.

"Tuesday morning's test was the first to fully incorporate the ground assets and flight transceiver, requiring the DSOC and Psyche operations teams to work in tandem," said Meera Srinivasan, operations lead for DSOC at JPL. "It was a formidable challenge, and we have a lot more work to do, but for a short time, we were able to transmit, receive, and decode some data."

Before this achievement, the project needed to check the boxes on several other milestones, from removing the protective cover for the flight laser transceiver to powering up the instrument. Meanwhile, the Psyche spacecraft is carrying out its own checkouts, including powering up its propulsion systems and testing instruments that will be used to study the asteroid Psyche when it arrives there in 2028.

First light and first bits
With successful first light, the DSOC team will now work on refining the systems that control the pointing of the downlink laser aboard the transceiver. Once achieved, the project can begin its demonstration of maintaining high-bandwidth data transmission from the transceiver to Palomar at various distances from Earth. This data takes the form of bits (the smallest units of data a computer can process) encoded in the laser's photons -- quantum particles of light. After a special superconducting high-efficiency detector array detects the photons, new signal-processing techniques are used to extract the data from the single photons that arrive at the Hale Telescope.

The flight laser transceiver operations team for NASA's DSOC technology demonstration works in the Psyche mission support area at JPL in the early hours of Nov. 14, 2023, when the project achieved "first light." [Credit: NASA/JPL-Caltech]

 

 

 

 

The DSOC experiment aims to demonstrate data transmission rates 10 to 100 times greater than the state-of-the-art radio frequency systems used by spacecraft today. Both radio and near-infrared laser communications utilize electromagnetic waves to transmit data, but near-infrared light packs the data into significantly tighter waves, enabling ground stations to receive more data. This will help future human and robotic exploration missions and support higher-resolution science instruments.

DSOC ground laser transmitter operators pose for a photo at the Optical Communications Telescope Laboratory at JPL's Table Mountain Facility near Wrightwood, CA, shortly after the technology demonstration achieved "first light" on Nov. 14, 2023. [Credit: NASA/JPL-Caltech]

 

 

 

 

"Optical communication is a boon for scientists and researchers who always want more from their space missions, and will enable human exploration of deep space," said Dr. Jason Mitchell, director of the Advanced Communications and Navigation Technologies Division within NASA's Space Communications and Navigation (SCaN) program. "More data means more discoveries."

While optical communication has been demonstrated in low Earth orbit and out to the Moon, DSOC is the first test in deep space. Like using a laser pointer to track a moving dime from a mile away, aiming a laser beam over millions of miles requires extremely precise "pointing."

The demonstration also needs to compensate for the time it takes for light to travel from the spacecraft to Earth over vast distances: At Psyche's farthest distance from our planet, DSOC's near-infrared photons will take about 20 minutes to travel back (they took about 50 seconds to travel from Psyche to Earth during the Nov. 14 test). In that time, both spacecraft and planet will have moved, so the uplink and downlink lasers need to adjust for the change in location.

"Achieving first light is a tremendous achievement. The ground systems successfully detected the deep space laser photons from DSOC's flight transceiver aboard Psyche," said Abi Biswas, project technologist for DSOC at JPL. "And we were also able to send some data, meaning we were able to exchange 'bits of light' from and to deep space."

For more information about DSOC, go to jpl.nasa.gov/missions/dsoc.

Source: NASA

Published November 2023

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