Designfax weekly eMagazine

Subscribe Today!

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

What's a high-helix (high-lead) screw and what can it do for you?

"High-helix (high-lead) screws are a crucial component in many motion control systems, offering increased efficiency and faster linear motion," says Christopher Nook, CEO and founder of Helix Linear Technologies. "Unlike standard lead screws, these specialized screws feature a steeper helix angle, allowing for greater lead per revolution." Learn their mechanics, advantages, and many applications.
Read the Helix Linear Technologies blog.

New interactive factory microsite helps manufacturers discover EXAIR solutions

EXAIR and BETE have launched a new interactive factory microsite designed to help manufacturers quickly identify products that can improve efficiency, safety, and performance throughout their facility. From conveying and cooling to blowoff, static elimination, and industrial cleanup, the platform demonstrates how liquid and air solutions integrate into everyday manufacturing challenges. The digital experience features a fully interactive factory floor map with clickable hotspots positioned throughout key production and maintenance areas. Each hotspot highlights how specific EXAIR and BETE products can be applied in real-world industrial processes.
Explore the interactive microsite.

Next-gen SLA materials rival traditional thermoplastics

Formlabs has announced two new SLA materials that bring 3D printing significantly closer to being a manufacturing method for end-use part production. Tough 1000 Resin and a significantly improved Tough 2000 Resin join Tough 1500 Resin, forming the new Tough Resin family. These resilient engineering materials stand up to harsh environments, impact, and repeated wear, all while delivering a dark, matte surface finish with crisp details when printed on Form 4 Series 3D printers.
Learn more.

SOLIDWORKS: Mastering sheet metal -- advanced tips and tricks

GoEngineer's Brady Daniels, Senior Applications Engineer, gives a master class in next-level sheet metal design. This on-demand webinar covers practical tips and techniques aimed at expanding your understanding and improving real-world workflows. Topics include bend calculations, comparing design approaches, how flat patterns work, and embracing multi-body design. Skip through or take in the whole presentation when you have time. [Credit: Screenshot courtesy of GoEngineer]
View the GoEngineer video.

SJT Industries SIM couplings and timing pulleys

Automation-Direct now offers SIM couplings and 8M timing pulleys for reliable power transmission in OEM and MRO applications. Designed for precise motion control, these components efficiently transmit torque and rotational power. Available in multiple bore sizes and configurations, they ensure accurate alignment, consistent torque transfer, and dependable tooth engagement for various industrial equipment systems.
Learn more.

Top Tech Tip: How do you 3D print STL files?

Learn the basics of 3D printing STL files -- the files that serve as the digital foundation for 3D printing -- and a whole lot more from the experts at Xometry. These files have advantages, of course, but did you know they have disadvantages too? Also learn about STL tools and programs, and how to reduce file size or even repair a file you are having trouble with.
Read the Xometry article.

Tech Tip: Why pins walk and how to ensure it doesn't happen

Lateral movement of installed solid, slotted, or coiled spring pins, commonly referred to as "walking," can occur within a dynamic application if proper design guidelines are not followed. Issues with different pin types may have different causes. Learn the many reasons why pins walk and the design best practices you should follow to avoid the condition.
Read this informative SPIROL Tech Tip.

Ball screw assemblies: Ships in 2 to 3 weeks

Designed to simplify your projects and minimize assembly time, the BNK and SDA-VZ Ball Screw Assembly Series from THK are ready when you are. Each ball screw assembly includes: ball screw shaft (finished ends for standard THK support units), nut bracket, support units, housings, and coupling. Intermediate flange and coupling kit for your motor available.
Learn more.

Cool! New energy-efficient R290 enclosure air conditioners

Seifert Systems introduces PFAS-free SoliTherm^® SlimLine NEO air conditioners using eco-friendly R290 refrigerant. These units offer high energy efficiency (EER up to 3.6) and a compact, under-8-in. internal depth. Featuring maintenance-free design with external or recessed mounting options, they deliver up to 8,500 BTU/hr, providing flexible cooling solutions for varied industrial enclosure needs. Several models available based on size/cooling capacity needs.
Learn more and see all your options.

Surface inspection: From Army depot to factory floor

Born from U.S. Army requirements for rotorcraft inspection, the GelSight Modulus 3D surface measurement system has surpassed 100 units sold to commercial and Department of Defense customers. The handheld, micron-scale tool with interchangeable probe tips delivers fast, high-res measurements in places traditional tools can't reach.
Read the full article.

What is Cold Metal Fusion?

Cold Metal Fusion is an open industry standard for sinter-based metal additive manufacturing. It combines polymer SLS design freedom with reliable debinding and sintering workflows, enabling complex geometries, lightweighting, lattice structures, conformal cooling channels, and high-precision metal parts with predictable shrink behavior. Now available from TriMech Group, this process offers a faster, cost-effective way to produce strong, high-performance metal parts.
Learn more from TriMech Group.

Cool! Internal threading in hard materials now possible

INSACO has a new capability where they can machine an internal thread in ceramic, sapphire, quartz, and other very hard materials. This advance pushes the boundaries of what's possible to support advanced applications that demand high precision and complexity. Ultra-hard materials are alternatives for when metal can't do the job. Ideal for aerospace, medical, and industrial applications.
Learn more. Video available on right side of page.

ClampDisk micro fastener is new alternative for automotive and consumer electronics

Designed as a unique alternative in assemblies for the automotive and consumer electronics markets, the ClampDisk Press-on Fastener is a newer offering from PennEngineering that delivers a fast, simple way to achieve sheet-to-sheet clamped fastening while replacing the use of standard screws, nuts, and adhesives. ClampDisk eliminates over-installation, cross-threading, stripped screw heads, broken screws, and damaged product. This fastener can be removed easily with a sharp-edged tool.
See how ClampDisk works.

Simplify appliance glass assembly

Henkel's Technomelt PUR 9015 BV/WV is a polyurethane hotmelt adhesive providing high initial strength and long-term durability for glass and large-panel appliance assembly. It enables immediate handling, excellent substrate adhesion, and high thermal resistance, while supporting automated, cost-efficient production. It offers a flexible solution for high-reliability manufacturing.
Learn more.

Made-to-order stamped components for insert molding

Traditionally, OEMs source metal inserts and insert molding services separately. Not anymore. Plastics manufacturers and injection molders are now taking on more of the sourcing responsibility for insert molded parts, and they are partnering with Boker's, who has a long-term proven record for delivering precision stampings with quick turnaround times and ensuring metal inserts are mold-ready upon delivery. Boker's has immediate access to over 2,000 commonly specified and hard-to-find materials.
Learn more.

Benefits of heat pumps detailed in new NREL report

Millions of U.S. households would benefit from heat pumps, but the cost of installing the technology needs to come down to make their use a more attractive proposition, according to researchers at the U.S. Department of Energy's National Renewable Energy Laboratory (NREL).

The findings, detailed in the journal Joule, quantify the costs and benefits of air-source heat pumps across the United States and consider various climates, heating sources, and types of homes. The researchers based their conclusions on simulations of 550,000 statistically representative households. Their analysis considered such factors as the performance of different heat pumps and whether additional steps to upgrade home insulation had occurred.

The analysis revealed a majority of Americans (62% to 95% of households, depending upon heat pump efficiency) would see a drop in their energy bills by using a heat pump. Improving the weatherization of a home, such as by installing better insulation, would increase the range to 82% to 97%. However, due to high installation costs, heat pumps may only be financially feasible for a smaller portion of households.

"There are millions of people who would benefit from putting in heat pumps, and there are incentives made available through the Inflation Reduction Act, both tax credits and rebates, that millions of households can benefit from," said Eric Wilson, a senior research engineer in the Buildings Technologies and Science Center at NREL and lead author of the paper, "Heat pumps for all? Distributions of costs and benefits of residential air-source heat pumps in the United States." "But what this paper shows is that there are still millions more households for whom the technology is still pretty expensive, and we need work to bring down the cost of installing heat pumps."

His co-authors are Prateek Munankarmi, Janet Reyna, and Stacey Rothgeb, all from NREL; and Brennan Less from Lawrence Berkeley National Laboratory.

Because heat pumps provide both heating and air conditioning, homeowners who do not already have air conditioning benefit from additional comfort, but that comes with an additional cost. The researchers also noted installers who lack experience with heat pumps may also charge higher prices "to cover the hassle and risk of working with unfamiliar equipment and sizing procedures."

Nationally, the researchers calculated, heat pumps would cut home site energy use by 31% to 47% on average, depending on its efficiency level, and 41% to 52% when combined with building upgrades such as better insulation. The big difference between energy savings and energy cost savings is because natural gas prices are much lower than electricity prices on a Btu basis in many parts of the country.

The housing characteristics that had the largest bearing on savings were the heating fuel type and the presence of air conditioning. For the 49 million homes that use electricity, fuel oil, or propane for heat and have air conditioning, 92% to 100% of homes would see energy bill savings, with median savings of $300 to $650 a year depending on heat pump efficiency.

Co-author Munankarmi said the savings were most significant in colder climates. Additionally, he said, homeowners can "save thousands of dollars on average" by putting in a smaller heat pump if they first have taken steps to improve the energy efficiency of their dwellings.

The researchers also found that installation of a heat pump prompted greenhouse gas emissions to decline in every state, but the drop was especially large when it replaced a heating system that had been powered by fossil fuels. Nationally, heat pumps would cut residential sector greenhouse gas emissions by 36% to 64%, including the emissions from new electricity generation.

The Department of Energy's Building Technologies Office funded the research.

Source: NREL

NREL is the U.S. Department of Energy's primary national laboratory for renewable energy and energy efficiency research and development. NREL is operated for DOE by the Alliance for Sustainable Energy LLC.

Published February 2024

Rate this article