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June 11, 2024 | Volume 20 Issue 22 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
ProtoShield sheets from Tech-Etch are depth-etched with a checkerboard pattern for folding, so they can be easily formed into many diverse configurations. In the product-development stage, fully functional shields can be created in minutes with just a pair of scissors and a straight edge for folding. Offered in two sizes: standard (.25-in. squares) and metric (5-mm squares). Both versions are solderable and corrosion resistant due to nickel silver material. Shield prototypes can be directly soldered to the board, or shield clips can be used for easy mounting. Samples available.
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Keysight Technologies has developed an optically isolated differential probing family dedicated to enhancing efficiency and performance testing of fast-switching devices such as wide-bandgap GaN and SiC semiconductors. Validation of floating half-bridge and full-bridge architectures commonly used in power conversion, motor drives, and inverters requires measurement of small differential signals riding on high common-mode voltages. This measurement can be challenging due to voltage source fluctuations relative to ground, noise interference, and safety concerns.
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EXAIR's ATEX Cabinet Cooler® Systems deliver a powerful and affordable solution for keeping electrical enclosures cool in hazardous ATEX classified areas -- and they're now available in durable aluminum construction. Engineered for use in Zones 2 and 22, these coolers are UL tested, CE compliant, and meet stringent ATEX standards for purged and pressurized enclosures. With cooling capacities up to 5,600 Btu/Hr., ATEX Cabinet Coolers are ideal for preventing overheating in electrical cabinets. EXAIR offers a comprehensive lineup of systems.
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Automation-Direct's Practical Guide to Program-mable Logic Controllers Handbook has been improved with tons of new need-to-know info, making it a more comprehensive guide to the world of PLCs. Besides covering the basics of PLC history, PLC hardware, and PLC software, this guide takes you deeper into the ever-changing world of PLC communication, the importance of feedback loops, cyber security, and many other areas that are a must-know for any PLC novice or seasoned automation professional.
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Get your customers to feel the difference your products make. TDK has released a development starter kit for fast haptics prototyping. It gives mechanical designers and engineers first impressions of the haptic feedback using PowerHap piezo actuators, shows how the mechanical integration works, and provides a reference design. Applications include automotive, displays and tablets, household appliances, vending machines, game controllers, industrial equipment, and medical devices.
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Need precision fastening with ESD protection at the smallest torque levels? Mountz has you covered. The new FG Mini ESD Preset Torque Screwdriver is built for low-torque, high-precision tasks. Its compact design makes it ideal for tight spaces and small fasteners, while delivering the same reliable control and ESD protection users have come to expect from Mountz. Two models available: FG25z (3 to 25 ozf.in, 2 to 17.7 cN-m) and FG50z (20 to 50 ozf.in, 14.1 to 35.3 cN-m).
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Automation-Direct has added Laumas precision-engineered load cells, transmitters, and accessories that deliver reliable performance in industrial weighing and force measurement applications. The FCAL series high-precision bending beam load cells are ideal for low- to mid-capacity systems. CTL series load cells are designed for both tension and compression, with excellent linearity. The CBL series low-profile compression load cells are perfect for space-limited applications. Laumas load cell transmitters are available too for precise monitoring and control. Very good pricing.
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Improper grounding can create problems in data logging, data acquisition, and measurement and control systems. One of the most common problems is known as ground loop feedback. Experts at CAS DataLoggers run through five ways to eliminate this problem.
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According to Automation-Direct, "Braking resistors don't actually provide braking directly -- rather, they allow a drive to stop a loaded motor faster." Why is this important? Protect your AC or DC drive system from regenerative voltage that can create an over-voltage fault on the drive -- especially with high inertial loads or rapid deceleration.
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Static electricity isn't just a nuisance; it's a serious threat to manufacturing efficiency, product integrity, and workplace safety. Unchecked static can lead to costly downtime, product defects, material jams, and even hazardous shocks to employees. If static is interfering with your processes, EXAIR's upgraded Model 7905 Digital Static Meter offers an essential first step in identifying and eliminating the problem. With just the press of a button, this easy-to-use, handheld device pinpoints the highest voltage areas in your facility, helping you diagnose static issues before they become a problem.
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Modulating a laser beam's intensity distribution optimizes energy delivery to the process zone, resulting in better cutting speed, cut edge quality, and cut kerf geometry. Scientists in Belgium have come up with a new method that they say produces better cutting results.
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The new PLC CPI-PS10CM4 from Contec Co. is a compact embedded programmable logic controller (PLC) that is loaded with CODESYS, the world's most widely used software PLC. This product uses Contec's original single-board computer, which is based on Raspberry Pi's latest embedded module, the Compute Module 4 (CM4). By using the wide range of peripheral devices for Raspberry Pi, such as Contec's CPI Series, you can build various control applications in a PLC language that complies with the IEC 61131-3 international standard.
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Saelig Company has introduced the Sensor Technology SGR525/526 Series Torque Sensors to provide precision torque monitoring that is critical for performance and safety. The square drive design (for applications with non-cylindrical shafts) allows for seamless integration into power tools, test rigs, industrial machinery, and precision fastening applications, ensuring superior torque measurement without the need for additional adapters or modifications. The SGR525 offers torque measurement only, while the SGR526 provides torque, speed, and power measurement using a 360-pulse-per-revolution encoder. Industries include automotive, aerospace, manufacturing, and research and development.
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Wider conveyor belts operating at higher speeds are now commonplace in modern logistics. To keep up, SVS-Vistek is offering a cost-effective alternative to multi-camera systems with its fxo901CXGE 10-GigE color camera featuring the Sony IMX901-AQR wide-aspect global shutter 16.4-megapixel CMOS sensor. Unlike standard cameras, this unit captures targets in a wide field of view while maintaining high resolutions. The 4:1 horizontal aspect ratio allows one fxo901CXGE to replace an entire multi-camera system, removing the need for image synchronization.
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The FLIR TG268 is a next-generation thermal imager that provides professionals in the utility, manufacturing, electrical, automotive, and industrial sectors with a lightweight, handheld, affordable condition monitoring tool. Latest enhancements include higher temperature ranges, improved resolution, and larger data storage capacity. Go beyond the restrictions of single-spot IR thermometers to view and evaluate hot and cold spots that may signify potentially dangerous issues. Accurately measure temps from -25 to 400 C. Native thermal images improved with Super Resolution upscaling.
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Researchers from Delft University of Technology (TU Delft) in the Netherlands and Brown University in the United States have engineered string-like resonators capable of vibrating longer at ambient temperature than any previously known solid-state object -- approaching what is currently only achievable near absolute-zero temperatures. Their study, published in Nature Communications, pushes the edge of nanotechnology and machine learning to make some of the world's most sensitive mechanical sensors.
Artist impression of new nanostrings that can vibrate for a very long time. The nanostrings vibrate more than 100,000 times per second. Because it's difficult for energy to leak out, it also means environmental noise is hard to get in, making these some of the best sensors for room-temperature environments. [Credit: Richard Norte]
The newly developed nanostrings boast the highest mechanical quality factors ever recorded for any clamping object in room-temperature environments; in this case clamped to a microchip. This fabrication makes the technology interesting for integration with existing microchip platforms. Mechanical quality factors represent how well energy rings out of a vibrating object. These strings are specially designed to trap vibrations in and not let their energy leak out.
A 100-year swing on a microchip
"Imagine a swing that, once pushed, keeps swinging for almost 100 years, because it loses almost no energy through the ropes," says Richard Norte, TU Delft associate professor. "Our nanostrings do something similar, but rather than vibrating once per second like a swing, our strings vibrate 100,000 times per second. Because it's difficult for energy to leak out, it also means environmental noise is hard to get in, making these some of the best sensors for room-temperature environments.
This innovation is pivotal for studying macroscopic quantum phenomena at room temperature -- environments where such phenomena were previously masked by noise. While the weird laws of quantum mechanics are usually only seen in single atoms, the nanostrings' ability to isolate themselves from our everyday, heat-based vibrational noise allows them to open a window into their own quantum signatures; strings made from billions of atoms. In everyday environments, this kind of capability would have interesting uses for quantum-based sensing.
Extraordinary match between simulation and experiment
"Our manufacturing process goes in a different direction with respect to what is possible in nanotechnology today," says Dr. Andrea Cupertino, who spearheaded the experimental efforts. The strings are 3 cm long and 70 nm thick, but scaled up, this would be the equivalent of manufacturing guitar strings of glass that are suspended half a kilometer with almost no sag.
"This kind of extreme structures are only feasible at nanoscales where the effects of gravity and weight enter differently," says Cupertino. "This allows for structures that would be unfeasible at our everyday scales but are particularly useful in miniature devices used to measure physical quantities such as pressure, temperature, acceleration, and magnetic fields, which we call MEMS sensing."
The nanostrings are crafted using advanced nanotechnology techniques developed at TU Delft, pushing the boundaries of how thin and long suspended nanostructures can be made. A key of the collaboration is that these nanostructures can be made so perfectly on a microchip that there is an extraordinary match between simulations and experiments -- meaning that simulations can act as the data for machine learning algorithms, rather than costly experiments.
Professor Richard Norte in his lab at the Faculty of Mechanical Engineering of Delft University of Technology. [Credit: Studio Wavy for Delft University of Technology]
"Our approach involved using machine learning algorithms to optimize the design without continuously fabricating prototypes," says lead author Dr. Dongil Shin, who developed these algorithms with Miguel Bessa. To further enhance efficiency of designing these data-heavy, detailed structures, the machine learning algorithms utilized insights from simpler, shorter string experiments to refine the designs of longer strings, making the development process both economical and effective.
According to Norte, the success of this project is a testament to the fruitful collaboration between experts in nanotechnology and machine learning, underscoring the interdisciplinary nature of cutting-edge scientific research.
Inertial navigation and next-generation microphones
The implications of these nanostrings extend beyond basic science. They offer promising new pathways for integrating highly sensitive sensors with standard microchip technology, leading to new approaches in vibration-based sensing. While these initial studies focus on strings, the concepts can be expanded to more complex designs to measure other important parameters like acceleration for inertial navigation or something looking more like a vibrating drumhead for next-generation microphones. This research demonstrates the vast array of possibilities when combining nanotechnology advances with machine learning to open new frontiers in technology.
Source: Delft University of Technology
Published June 2024