August 27, 2024 | Volume 20 Issue 32 |
Manufacturing Center
Product Spotlight
Modern Applications News
Metalworking Ideas For
Today's Job Shops
Tooling and Production
Strategies for large
metalworking plants
Automation-Direct has added the new SQ series table lifting systems from Ergoswiss. These lifting systems use electrically driven columns that allow the operator to reposition the height of a worktable, conveyor, etc. to meet specific requirements. In doing so, the operator can perform their tasks in a more comfortable working posture, helping to reduce work-related injuries. These systems are all electric (no hydraulic mess or manual hand cranks), and each lifting column features a housed motor and screw drive to perform the needed height adjustments.
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The GVCM-032-025-02M Linear Voice Coil Servo Motor is the first of a new series of non-commutated, brushless linear servo motors from Moticont. This clean and quiet unit has a 12.7-mm stroke with built-in shaft and bearing, a continuous high-force-to-size ratio of 9.3 N (2.1 lb), and 29.3 N (6.6 lb) of peak force at a 10% duty cycle. Features include: high reliability, high speed, zero cogging, high acceleration/deceleration, and, when used in a servo loop, very high accuracy and repeatability. An ideal choice for: haptic feedback, medical devices, laser machining and drilling, work holding and clamping, scanners, optical focusing, testing, sorting, and assembly.
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With the help of a motion controller and a stepper driver, all stepper motor linear actuators can be programmed to position a load to a precise location. However, standard configurations do not provide a feedback mechanism that tells the operator whether the move is completed or not. Adding an encoder can be an effective and simple solution to get real-time motion feedback about your application.
Read this informative Thomson article.
Overhead conveyor drives from NORD DRIVE-SYSTEMS are engineered with long-lasting performance and durability in mind. They feature high-quality components, heavy-duty construction, and an output mounting flange and shaft for easy drop-in replacement of industry-standard footprints. They are an ideal solution for meat and poultry processing, automotive assembly, and other manufacturing systems where utilization of vertical space is required. Lots of options and many more features.
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maxon, a leader in DC motor and drive solutions, has unveiled its latest innovation: the ESCON 2 controller. This advanced speed and current controller, designed for micro motors, significantly enhances control precision. The ESCON 2, suitable for brushed and brushless DC motors up to 1,800 W continuous duty, is engineered for seamless OEM integration into customer systems. Enhanced control features include field-oriented control (FOC), acceleration, and velocity feed-forward capabilities. Supports 4-quadrant operation. Lots more features. Available from Electromate.
Learn more and get all the specs.
The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.
Universal Robots, the pioneer of collaborative robotics, is set to unveil a new AI-powered machine tending solution at IMTS, enabling faster batch changeovers by eliminating the need for fixtures. Additionally, the company will showcase advanced cobot applications for welding, finishing, part feeding, and laser marking. Lots of useful tech here.
Read the full article.
The number of active satellites in space keeps growing, with more than 10,000 active satellites orbiting our planet. Commercial and academic institutions developing these satellites continuously work on improved test systems and methodologies to fully validate their hardware before launch. Learn why PI's 3-DOF spherical air bearing systems are an important part of this process.
Read the full article.
Electric torque motors drive loads at low speed without additional mechanical transmission systems like gearboxes or speed reducers. They are known for smooth operation with less vibration and backlash. Learn the key benefits that make them a solid choice for many applications.
View this informative Parker blog.
NORD DRIVE-SYSTEMS gear motors now come with a QR code sticker on the unit enabling users to access information almost instantly such as product specs, documentation, and service requests via mobile device. The codes can be scanned using a photo app or QR code app and will bring the user to NORD's digital service webpage, which includes a Documentation Center, Spare Parts Shop, customer portal, and more. QR code stickers are now in use at NORD USA's four facilities in Waunakee, WI; Corona, CA; Charlotte, NC; and McKinney, TX.
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THK's innovative Type KR-RL Actuator features a driving element that uses right/left threads and enables symmetrical movements with a single motor. Two drive systems are combined into a single package, resulting in a compact overall design. This electric actuator outperforms pneumatic versions by offering precise force control, speed control, a longer life, and energy savings. Applications include gripping, measuring, and positioning for robot hands, screw-tightening machines, cutting equipment, and dispensers.
Learn more.
Allied Motion Technologies has released the new KinetiMax High Power Density (HPD) motor series. This outer-rotor brushless motor is designed for high-torque, low-cogging applications like robotics, AGVs, and handheld power tools. With an efficiency rating of over 85% and a high power-to-weight ratio, it's an ideal motor choice for any application where weight and battery life are critical. Available in six frame sizes, with three stack lengths per size and three windings per stack length.
Learn more.
Cobot leader Universal Robots has integrated the Standard Robot Command Interface (SRCI) into its software. UR is proud to be among the first cobot vendors to offer this functionality, which is a new standard for robotics manufacturers that aims to create a single interface between PLCs and robots. It will ensure customers a frictionless integration with Siemens Programmable Logic Controllers, since Siemens is the first -- and currently only -- PLC Vendor supporting SRCI in the automation market.
Learn more.
The Magellan® MC58000 and MC55000 Motion Control ICs from Performance Motion Devices provide all the advanced motion control required by sophisticated high-precision medical, scientific, automation, industrial, and robotic applications. Available in 1-, 2-, 3-, and 4-axis versions, these programmable devices control brushless DC, DC brush, and step motors and deliver user-selectable profiling modes including S-curve, trapezoidal, velocity contouring, and electronic gearing. High-performance FOC provides high-accuracy, ultra-low noise motor operation.
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IDEC Corp.'s new ez-Wheel Assist Wheel Drive (AWD) EW1A Series provides electrical motion assistance for industrial manual material handling equipment. With the help of an EW1A, workers can easily and safely move heavy loads, increasing productivity and efficiency. The modular, all-in-one wheel, gearbox, drive, battery, and control solution is easily integrated into new or existing equipment. Supports a vertical working load up to 400 kg and can transfer loads up to 1,000 kg.
Learn more.
By Nicholas E. M. Pasquini, U.S. Naval Research Laboratory
U.S. Naval Research Laboratory (NRL) researchers have developed a patent-pending Continuous 3D-Cooled Atom Beam Interferometer derived from a patented cold and continuous beam of atoms to explore atom-interferometry-based inertial measurement systems as a path to reduce drift in Naval navigation systems.
Inertial navigation is a self-contained navigation technique in which measurements provided by accelerometers and gyroscopes are used to track the position and orientation of an object relative to a known starting point, orientation, and velocity. Quantum inertial navigation is a new field of research and development that can increase inertial measurement accuracy by orders of magnitude.
"Our interferometer operates in a different regime than most other modern implementations of an atom interferometer," said Jonathan Kwolek, Ph.D., a research physicist from the NRL Quantum Optics Section within the Optical Sciences Division. "By operating with cold, continuous atoms, we have opened the door to a number of advantages as well as novel measurement techniques. Ultimately, we would like to use this technology to improve inertial navigation systems, thus reducing our reliance on GPS."
Jonathan Kwolek, Ph.D., a research physicist from the NRL Quantum Optics Section, attaches fiber-optic cables to deliver light into the compact laser-delivery system, which is carefully aligned around a custom vacuum cell in the NRL Atom Interferometry Lab. The apparatus will generate a cold, continuous atomic beam for a larger vacuum chamber to address Navy craft inertial navigation challenges. [Credit: U.S. Navy photo by Jonathan Steffen]
Enabled by the unique properties of the atom source, the Continuous 3D-Cooled Atom Beam Interferometer exhibits promising measurement characteristics like high measurement contrast, low noise, and improved handling of variations in the sensor's environment. This technology wields the potential to provide the Navy with the ability to operate in GPS-denied environments and overcome limitations to the accuracy of GPS.
Depending on the measurement platform, errors in the location estimation will accumulate and result in loss of accurate position information. Current commercially available inertial navigation systems, for example, can navigate with an error accumulation of roughly one nautical mile over 360 hours. NRL intends to develop new technologies to extend that time such that navigational drift does not limit mission duration.
"The field of inertial navigation aims to provide navigation information anywhere GPS is unavailable," said NRL Associate Director of Research for Systems Dr. Gerald Borsuk. "The advent of atom interferometry allows for a novel approach in inertial sensing, which has the potential to address some of the deficiencies in current state-of-the-art technologies."
GPS has become a backbone to the functionality of both our civilian and military world, providing high-accuracy distributed position and timing information anywhere in the world. However, there are certain battlespace environments in which GPS cannot function, such as under water or in space, as well as an increasing threat to GPS availability in the form of jamming, spoofing, or anti-satellite warfare.
"In an ideal world, we hedge against loss of conventional navigation by making the best inertial navigators we can," Kwolek said. "This is to ensure that a loss of GPS doesn't allow our ships to become lost in the middle of enemy territory."
Why use atom interferometers?
Interferometers are devices that extract information from interference using coherent waves. This class of device is widely used for the precise measurements of displacements, refractive index changes, and surface topologies. Inertial navigation is used in a wide range of applications including the navigation of aircraft, tactical and strategic missiles, spacecraft, submarines, and ships.
Atomic physics offers a unique toolkit for measuring with extreme precision. Atom interferometry is a method within atomic physics in which quantum interference of atomic matter waves is used to measure extremely precise changes in environmental conditions, such as fields or inertial forces.
"Performing atomic inertial measurements as opposed to a classical measurement gives different error dependencies," Kwolek said. "We predict that, if done carefully, atomic interferometers will exhibit better long-term noise behavior and accuracy than current leading technologies. Translated to the world of inertial navigation, this means keeping your location fix for longer, providing more operational flexibility."
Atom interferometers can also be used to discipline another sensor, much like how clocks are disciplined to GPS. This combination of an interferometer with a co-sensor can enable interferometers to realize a benefit in a real-world measurement scenario.
"This is by no means a complete solution," Kwolek said. "There are tradeoffs to operating an atomic interferometer, for example, the enhanced sensitivity correlates to worse dynamic range. We are exploring multiple avenues to solving this problem including co-sensor implementation or alternative cold-atom techniques."
This quantum optics research is sponsored by the NRL Base Program and the Office of Naval Research.
The National Defense Authorization Act for Fiscal Year 2024 states that quantum technology is approaching a tipping point that will determine how quickly it can make an impact. If the United States can stay on pace, many important outcomes for the Department of Defense (DOD) can be realized including robust position, navigation, and timing for DOD freedom of operations with precision strike even with contests in spectrum, space, or cyber operations.
A Navy less reliant on GPS
NRL has delivered navigation solutions to the fleet since its inception, but a breakthrough occurred in the 1960s with the invention of GPS.
NRL launched TIMATION I on May 31, 1967, and TIMATION II on August 30, 1969. TIMATION I demonstrated that a surface vessel could be positioned to within two-tenths of a nautical mile and an aircraft to within three-tenths of a nautical mile using range measurements from a time-synchronized satellite.
While initially designed for use by the military, GPS has been adapted for civilian navigation needs ranging from commercial aviation to portable handheld and wristwatch-type devices. Today, GPS is a constellation of 32 Earth-orbiting satellites providing precise navigation and timing data to military and civilian end-users around the globe. Despite decades of development of GPS, optimized inertial navigation systems afford the Navy the ability to mitigate risk against becoming completely reliant on GPS.
"In the modern era, NRL is one of several research organizations addressing naval inertial navigation challenges," said Adam Black, Ph.D., NRL Quantum Optics Section Head. "The lab is taking advantage of advanced atomic and optical techniques to invent new architectures for inertial measurement that promise accurate navigation of dynamic Navy platforms."
Published August 2024